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Allstar ALL10300 Operation Manual

Round tubing bender

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SPECIFICATIONS:
Maximum Tubing Thickness
Hydraulic Jack
BENDING TUBING:
When tubing is bent one side gets longer, the other gets shorter. To determine this, make a mark 10" from the end of
the pipe, and another mark 30" from the same end.
Install tubing into bender with 10" mark at the nose.
30"
10"
Make a 90-degree bend then lay the bent pipe on a flat surface to measure the distance (X) to the top. This number minus 10"
will be the nose length.
Lay the pipe with the other end up and measure the distance to the 30" mark. Twenty inches minus this distance will be the tail
length.
If using a 1-3/4" die shoe, the nose should be about 12" and the tail should be about 5-3/4". Note: Every pipe diameter will yield
different results.
To find the length of tubing needed to make a hoop,
use the following formula:
2 times height + width + 2 times tail - 2 times nose.
Example - A 40" high by 48" wide hoop as follows:
A.) 2 x 40" + 48" + 2 x 5-3/4" - 2 x 12" = 115-1/2"
B.) 80 + 48" + 11-1/2" - 24" = 115-1/2"
Mark the first bend at 40" - 12" (nose) = 28". This mark should
line up on the front of the bender, same as 10" previous mark
previously.
Bend 90-degree - Turn pipe around to other mark. Bend
other end up.
28"
115-1/2"
Allstar Performance 8300 Lane Dr., Watervliet, MI 49098
Phone: (269) 463-8000 Fax: (800) 772-2618 www.allstarperformance.com
Form 1059
Round Tubing Bender
Bend Up To .134" Wall Thickness
8-Ton
10" Mark
30"
40"
48"
A. Hydraulic Jack
B. Jack Handle Sleeve
C. Die Shoe
28"
D. Nose Strap
E. Jack Handle
Page 1 of 3
OPERATION MANUAL
10"
30"
Die
Shoe
40"
D
10"
30"
A
B
C
Rev. 051208
X
E

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Summary of Contents for Allstar ALL10300

  • Page 1 B. Jack Handle Sleeve C. Die Shoe 28" 28" D. Nose Strap 115-1/2" E. Jack Handle Allstar Performance 8300 Lane Dr., Watervliet, MI 49098 Phone: (269) 463-8000 Fax: (800) 772-2618 www.allstarperformance.com Form 1059 Page 1 of 3 Rev. 051208...
  • Page 2 ALL10392 Lower Roller Shaft All die shoes listed in chart are interchangeable with the same hydraulic jack and frame. Allstar Performance 8300 Lane Dr., Watervliet, MI 49098 Phone: (269) 463-8000 Fax: (800) 772-2618 www.allstarperformance.com Form 1059 Page 2 of 3...
  • Page 3 Ensure proper fluid level Air trapped in system With piston fully lowered, remove oil filler plug to let pressurized air escape. Allstar Performance 8300 Lane Dr., Watervliet, MI 49098 Phone: (269) 463-8000 Fax: (800) 772-2618 www.allstarperformance.com Form 1059 Page 1 of 3...