COOK HMD Installation, Operation And Maintenance Manual

Heated makeup direct: a direct fire make-up air unit

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This publication contains the installation, operation and
maintenance procedures for standard units of the HMD:
Heated Makeup Direct.
Carefully read this publication and any
supplemental documents prior to any
installation or maintenance procedure.
Loren Cook catalog, Heated Makeup Air Unit, provides
additional information describing the equipment, fan
performance, available accessories and specification data.
For additional safety information, refer to AMCA
publication 410-96, Safety Practices for Users and
Installers of Industrial and Commercial Fans.
All of the publications listed above can be obtained
from Loren Cook Company by phoning (417) 869-6474,
extension 166; by fax at (417) 832-9431; or by e-mail at
info@lorencook.com.
For information and instructions on special equipment,
contact Loren Cook Company at (417) 869-6474.
Receiving and Inspection
Carefully inspect the unit and accessories for any dam-
age and shortage immediately upon receipt of the unit.
• Turn the blower by hand to ensure it turns freely and
does not bind.
• Record on the Delivery Receipt any visible sign of
damage.
Handling
Lift unit fans by the lifting eyes.
NOTICE! Never lift by the housing.
Storage
If the fan is stored for any length of time prior to installa-
tion, store it in its original shipping crate and protect it from
dust, debris and the weather.
Rotate the wheel several revolutions every three to five
days to keep a coating of grease on all internal bearing
parts.
Lifting
eyes
HMD IO&M
Heated Makeup Direct: A Direct Fire Make-Up Air Unit
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Rotating Parts & Electrical Shock Hazard:
Fans should be installed and serviced by qualified person-
nel only.
Disconnect electric power before working on unit (prior to
removal of guards or entry into access doors).
Follow proper lockout/tagout procedures to ensure the unit
cannot be energized while being installed or serviced.
A disconnect switch should be placed near the fan in order
that the power can be swiftly cut off, in case of an emergen-
cy and in order that maintenance personnel are provided
complete control of the power source.
Grounding is required. All field-installed wiring must be
completed by qualified personnel. All field installed wiring
must comply with National Electric Code (NFPA 70) and all
applicable local codes.
Fans and blowers create pressure at the discharge and
vacuum at the inlet. This may cause objects to get pulled
into the unit and objects to be propelled rapidly from the
discharge. The discharge should always be directed in a
safe direction and inlets should not be left unguarded. Any
object pulled into the inlet will become a projectile capable
of causing serious injury or death.
When air is allowed to move through a non-powered fan,
the impeller can rotate, which is referred to as windmill-
ing. Windmilling will cause hazardous conditions due to
unexpected rotation of components. Impellers should be
blocked in position or air passages blocked to prevent draft
when working on fans.
Friction and power loss inside rotating components will
cause them to be a potential burn hazard. All components
should be approached with caution and/or allowed to cool
before contacting them for maintenance.
Under certain lighting conditions, rotating components may
appear stationary. Components should be verified to be
stationary in a safe manner, before they come into contact
with personnel, tools or clothing.
Failure to follow these instructions could result in death or
serious injury.
The attachment of roof mounted fans to the roof curb as
well as the attachment of roof curbs to the building struc-
ture must exceed the structural requirements based on the
environmental loading derived from the applicable building
code for the site. The local code official may require varia-
tions from the recognized code based on local data. The
licensed engineer of record will be responsible for prescrib-
ing the correct attachment based on construction materi-
als, code requirements and environmental effects specific
to the installation.
1
HMD
B51242-002

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Summary of Contents for COOK HMD

  • Page 1 Heated Makeup Direct: A Direct Fire Make-Up Air Unit INSTALLATION, OPERATION AND MAINTENANCE MANUAL ® This publication contains the installation, operation and maintenance procedures for standard units of the HMD: Heated Makeup Direct. Rotating Parts & Electrical Shock Hazard: Carefully read this publication and any...
  • Page 2: Environmental Hazards

    Intake Air locating hangers, allow enough room to open access If HMD unit is used for make-up air for any type of panel(s). Two nuts must be used on the end of each fuel burning equipment, HMD unit must NOT be prima- threaded hanger.
  • Page 3 It is also avail- at least 105ºC shall be used and supply circuit wiring able in the HMD Wiring Diagram Supplement. shall have a minimum size of 14 AWG. NOTICE! High voltage electrical input is needed for this equipment.
  • Page 4: Operation

    • Building Freeze Protection: Check fasteners, set screws and locking collars on the Typical setting: 45ºF fan, bearings, drive, motor base, and accessories for tight- • Dirty Filter Gauge: ness. Typical setting: Settings vary greatly for each unit. HMD IO&M B51242-002...
  • Page 5: Control Panel Parts

    12. 120v spark ignitor 21. Pressure gauge transformer #B 13. Pressure sensing probe (high) 22. Safety Shut off valve 5. Ignition control 14. Pressure sensing probe (low) 23. Optional V.F.D. here 6. High Temp Overload Control Panel HMD IO&M B51242-002...
  • Page 6: Snow Accumulation

    Do not install motor or bearings. Motors and bearings should never belts worn be sprayed with steam, water or solvents. sheaves. If the sheaves have grooves worn in them, they must be replaced before new belts are installed. HMD IO&M B51242-002...
  • Page 7: High Limit

    Over 3000 Parts 120 to 200 2 weeks Any Speed < -30 Consult Factory To replace parts, contact a COOK representative. Any Speed > 200 1 week Filter Filter maintenance is generally limited to cleaning and replacement. If aluminum mesh filters are installed, they can be washed in warm soapy water.
  • Page 8: Troubleshooting

    3. Repair motor fuse if needed. should pull in, passing power to the 4. Repair or replace one or more of the motor supply motor & blower should start. wiring legs, if needed. Refer to the control panel parts list when troubleshooting. HMD IO&M B51242-002...
  • Page 9: Motor Overamps

    Compare the supplied voltage, hertz, and phase with the unit and correct? motor’s nameplate information. Correct as needed. Is the motor horse power too low? Replace motor. Shorted winding on the motor? Consult factory. Refer to the control panel parts list when troubleshooting. HMD IO&M B51242-002...
  • Page 10: Insufficient Airflow

    Are there leaks in the Repair ductwork. ductwork? 1. Replace or tighten as needed. Is the belt slipping? 2. Install automatic belt tensioner if possible. Refer to the control panel parts list when troubleshooting. Consult factory. HMD IO&M B51242-002...
  • Page 11 Are the filters missing? Install filters. Is there insufficient Increase external static pressure. external pressure? Consult factory. Refer to the control panel parts list when troubleshooting. HMD IO&M B51242-002...
  • Page 12: Excessive Noise Or Vibration

    Are the bearings worn or Lubricate or replace bearings as needed. do they need lubrication? At this time the noise or vibration should be at acceptable levels Refer to the control panel parts list when troubleshooting. HMD IO&M B51242-002...
  • Page 13 Refer to the Blower Start-Up section. Consult factory 2. To increase the static pressure decrease the opening. 3. To decrease the static pressure increase the opening. Refer to the control panel parts list when troubleshooting. HMD IO&M B51242-002...
  • Page 14 The wires may be switched. Uncross the spark wires. Is there still not a proper Make sure the spark gap is .062 in. spark? Replace spark the plug. Consult factory Refer to the control panel parts list when troubleshooting. HMD IO&M B51242-002...
  • Page 15: Date Of Installation

    Service Contacts Dealer: Name: Address: Phone: Installation Contractor: Name: Address: Phone: Service Contractor: Name: Address: Phone: Date of Installation: HMD IO&M B51242-002...
  • Page 16: Limited Warranty

    Cook Company, General Offices, 2015 East Dale Street, Springfield, Missouri 65803-4637, explaining in writing, in detail, your complaint and referring to the specific model and serial numbers of your fan. Upon receipt by Loren Cook Company of your written complaint, you will be notified, within thirty (30) days of our receipt of your complaint, in writing, as to the manner in which your claim will be handled.

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