Alamo Schulte RSH4-H Operator’s Manual With Parts Listing
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Alamo Schulte RSH4-H Operator’s Manual With Parts Listing

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RSH4-H
ROCK PICKER
Published 05/03
Part No. 42-03-1
Effective S/N 4 200313 303 - Cu rrent
73747 130TH ST
ZEARING IA 50276
641-487-7608
INFO@NESSAINC.COM
WWW.NESSAINC.COM
OPERATOR'S MANUAL
with PARTS LISTING
Schulte Industries Ltd.
P.O. Box 70
Englefeld Saskatchewan
Canada S0K 1N0
Tel. (306) 287-3715
Fax. (306) 287-3355
Parts Fax. (306) 287-4066
Email: info@schulte.ca
© 2003 Alamo Group Inc.

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  • Page 1 73747 130TH ST ZEARING IA 50276 641-487-7608 INFO@NESSAINC.COM WWW.NESSAINC.COM OPERATOR’S MANUAL with PARTS LISTING Schulte Industries Ltd. P.O. Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel. (306) 287-3715 Fax. (306) 287-3355 Parts Fax. (306) 287-4066 Email: info@schulte.ca © 2003 Alamo Group Inc.
  • Page 2 To The Owner/Operator/Dealer This manual has been compiled to assist you in operating and servicing your new SCHULTE Rock Picker. READ and UNDERSTAND this manual BEFORE operating the Rock Picker. Pay special attention to the safety instructions. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

  • Page 3: Table Of Contents

    Parts Index ..............5-30 Schulte RSH4-H May, 2003 SCHU LTE is a registered trademark of Alamo G roup Inc.

  • Page 4: Dealer's Predelivery Service Guide

    ____ Mounting and removal from tractor ____ Operation ____ Adjustments ____ Lubrication ____ Maintenance ____ Storage ____ Operator's safety precautions ____ User's responsibility and warranty ____ Operator's Manual delivered to owner ____ Operator instructed on contents of Operator’s Manual Schulte RSH4-H May, 2003...

  • Page 5: Safety Section

    SAFETY SECTION Schulte RSH4-H May, 2003...
  • Page 6 The lowest level of Safety Message; warns of possible injury. Decals located on the Equipment with this Signal Word are Black and Yellow. WARNING! Serious injury or possible death! Decals are Black and Orange. DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1) Schulte RSH4-H May, 2003...
  • Page 7 Tracto r from rolling. Never dismount a Tractor that is moving or while the engine is running. Op erate the T ractor co ntrols from the T ractor se at only. (SG-9) Schulte RSH4-H May, 2003...
  • Page 8 If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) Schulte RSH4-H May, 2003...
  • Page 9 When operating in traffic always use the Tractor's flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) Schulte RSH4-H May, 2003...
  • Page 10 D o not operate th is machine with anyone in the a rea. (SGR-1) Schulte RSH4-H May, 2003...
  • Page 11 PTO , and turn off the Tractor engine. Push and pull the Re mo te Cy linder lever in and out se veral times prio r to starting any ma intena nce or rep air work. (S3PT-9) Schulte RSH4-H May, 2003...
  • Page 12 Safe ty Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Ma nua ls. Pay close a ttention to the S afety Signs affixe d to the Tractor a nd E quipme nt. (SG-18) Schulte RSH4-H May, 2003...

  • Page 13: Decals

    Decal Oil Interval, 8 hr. 226-004 Decal ‘FEMA Member’ 226-049 Decal ‘Use Genuine Parts...’ 226-048 Decal ‘Do Not Transport...’ 226-191 Decal ‘Peligro...’ 226-197 Decal ‘Operator’s Manual Inside...’ 226-050 Decal ‘Fasten lynch pin...’ 226-193 Decal ‘Danger Guard Missing’ Schulte RSH4-H May, 2003...
  • Page 14 SAFETY Decal # 226-146 Decal # 226-151 Location : Hitch pole Location: Bucket, left and right side Decal # 226-148 Decal # 226-145 Location : Hitch pole Location: Grate, right and left side 1-10 Schulte RSH4-H May, 2003...
  • Page 15 SAFETY Decal # 226-191 Decal # 226-193 Location : Hitch pole Location: Inside chain case Decal # 226-048 Location : Hitch pole 1-11 Schulte RSH4-H May, 2003...
  • Page 16 1-12 Schulte RSH4-H May, 2003...

  • Page 17: Introduction Section

    INTRODUCTION SECTION Schulte RSH4-H May, 2003...
  • Page 18 Left-hand side: Side which is to the left when the operator is facing in the normal forward direction of the tractor. Right-hand side: Side which is to the right when the operator is facing in the normal forward direction of the tractor. Schulte RSH4-H May, 2003...

  • Page 19: General Data

    Tire size 12.5L x 15 SL 14L x 16.1 (optional) 16.5L x 16.1SL (optional) Power requirement 60 HP (45 kW) Maximum ground speed 5 mph (8 km/h) Options Motor valve kit Flotation tire kit Hydraulic reservoir kit Schulte RSH4-H May, 2003...
  • Page 20 Schulte RSH4-H May, 2003...
  • Page 21 OPERATION SECTION Schulte RSH4-H May, 2003...
  • Page 22 Generally check that all nuts and bolts are in place and properly tightened. Check that the drive chain is properly adjusted and that tires are properly inflated. Refer to the ‘Lubrication and Maintenance’ section of the manual for details. Schulte RSH4-H May, 2003...
  • Page 23 IMPORTANT: Do not use the motor valve kit for dumping the bucket. Stop the conveyor and use the second hydraulic circuit to dump. Schulte RSH4-H May, 2003...

  • Page 24: Field Operation

    IMPORTANT: Do not transport the rock picker at high speeds when it is fully loaded. Take special care while transporting a loaded rock picker over rough ground. WARNING! SHUT DOWN the tractor completely before servicing or adjusting any part of the machine. Schulte RSH4-H May, 2003...

  • Page 25: Transportation

    Use FLASHING WARNING LIGHTS when traveling on public roads day or night, unless prohibited by law. ALWAYS make sure that a slow moving vehicle (SMV) emblem is VISIBLE from the rear when traveling on public roads. WARNING! Check local highway regulations concerning moving machinery on highways. Schulte RSH4-H May, 2003...

  • Page 26: Transport Light Kit

    The seven pin plug is wired as follows: The lights should operate in unison with your tractor lights. Terminal 1 Ground Terminal 3 LH Turn & Flash Terminal 5 RH Turn & Flash Terminal 6 Tail Lamps Schulte RSH4-H May, 2003...

  • Page 27: Troubleshooting

    Hydraulic lever “kicks out” Detent valve pressure on Consult tractor dealer frequently tractor is set too low Hydraulic motor seal is Run drive chain too loose Tighten chain leaking Replace seal kit Schulte RSH4-H May, 2003...
  • Page 28 Schulte RSH4-H May, 2003...

  • Page 29: Maintenance Section

    MAINTENANCE SECTION Schulte RSH4-H May, 2003...

  • Page 30: Drive Chain

    [ Refer to the “Parts” section ]. Do not replace lock nuts with nuts and lock washers. Use only original equipment lock nuts. Recommended Torques in foot pounds for SAE Grade 5 bolts, based on dry assembly: Size 1/4" 5/16" 3/8" 7/16" 1/2" 5/8" 3/4" 1" 1-1/4" 1255 1380 Schulte RSH4-H May, 2003...

  • Page 31: Hubs And Spindles

    Slowly rotate hub while gently pushing the hub back onto the axle. 7. Check dust seal to ensure seal rubber is positioned correctly. 8. Install the small or outer bearing. 9. Install the axle washer and castle nut on the axle. Schulte RSH4-H May, 2003...
  • Page 32 IMPORTANT: There should not be any drag noticed when spinning a tire installed on a hub. If the axle nut is too tight, the rollers of the wheel bearings will remove the grease from the bearing races, decreasing the life of the bearings. Schulte RSH4-H May, 2003...

  • Page 33: Header Drive Shaft Bearing

    If oil does penetrate the skin, have the injury treated immediate ly by a physician knowledgeable and skilled in this procedure. (SG-15) Schulte RSH4-H May, 2003...

  • Page 34: Lubrication

    Smear grease over any part of the hydraulic cylinder rod that remains exposed. CAUTION! Before disconnecting hydraulic lines place the grate in transport position and install the transport pins. Schulte RSH4-H May, 2003...

  • Page 35: Parts Section

    PARTS SECTION Schulte RSH4-H May, 2003...

  • Page 36: Main Frame

    Main Frame Schulte RSH4-H May, 2003...
  • Page 37 Flat washer, 5/16" 524-129 Va lve Shield 250-007 Bolt, 5/16 x 1, UNC 270-004 Locknut, 5/8 UNC 256-011 Flat washer, 1/2" 270-025 Lock nut, 1/4" UNC 256-018 Washer, 1/4" 250-002 Bolt, 1/4" x 1" UNC 280-200 Manual box Schulte RSH4-H May, 2003...

  • Page 38: Bucket And Grate

    Bucket and Grate Schulte RSH4-H May, 2003...
  • Page 39 “T” iron, center 1-1/2 space 94-14 “T” iron, center 1-7/8 space 94-08 “T” iron 1-1/4 space 94-13 “T” iron 1-1/2 space 94-16 “T” iron 1-7/8 space 257-015 Nut, 3/4" UNC 250-056 Bolt, 1/2 x 2-3/4 UNC Schulte RSH4-H May, 2003...

  • Page 40: Header Assembly

    Header Assembly Schulte RSH4-H May, 2003...
  • Page 41 771-030 Spacer 2 x 3 x 3/8 long 256-053 Mach bush 2 x 3 x 10 Ga 874-003 Conveyor drive shaft spacer bushing 256-073 Mach bush 2 x 3 x 14 Ga 311-141 Connector link, #140 Schulte RSH4-H May, 2003...

  • Page 42: Hub, Axle & Tire

    Hub, Axle & Tire Schulte RSH4-H May, 2003...
  • Page 43 271-005 Cotte r pin 209-011 Castle nut, 1-14 UNF 207-017 Dust cap 201-002 Rim, 15 x 8LB , 6 bolt 211-002 Valve 207-010 Wheel bolt 9/16 x 1-1/16 UNF 210-152 Tire, 12.5 L x 15, 10ply Schulte RSH4-H May, 2003...
  • Page 44 Flotation Tire Kit, 16.5L x 16.1 (90-75) 5-10 Schulte RSH4-H May, 2003...

  • Page 45: Flotation Tire Kit, 16.5L X 16.1 (90-75)

    Lock nut, 5/8" UNC 250-090 Bolt, 5/8 x 2 UNC 250-019 Bolt, 3/8 x 1-1/4 UNC 270-017 Lock nut, 3/8" UNC 590-1067 Wheel scraper 90-15 Wheel guard kit, (both sides) incl. ref. 19, 23, 24, 25 5-11 Schulte RSH4-H May, 2003...
  • Page 46 Flotation Tire Kit, 14L x 16.1 (91-00) 5-12 Schulte RSH4-H May, 2003...

  • Page 47: Flotation Tire Kit, 14L X 16.1 (91-00)

    Cotte r pin 209-011 Castle nut, 1-14 UNF 207-017 Dust cap 201-007 Wheel, 16 x 10 LB, 6 bolt 211-002 Valve 207-010 Wheel bolt, 9/16 x 1-1/16 UNF 210-161 Tire, 14L x 16.1, 6 ply, ribbed 5-13 Schulte RSH4-H May, 2003...

  • Page 48: Hitch Jack, Side Wind 10" Crown (232-500)

    Flat washer, ½ x 1 5/16 x 10ga 232-663 Flat washer, ½ x 1 1/16 232-664 Felt bushing 232-665 Bearing 232-666 Flat washer, ½ x 1 1/16 x 7ga 232-667 Acme screw 232-668 Stand body 232-669 Acme nut 5-14 Schulte RSH4-H May, 2003...

  • Page 49: Hydraulic Lift Circuit

    Ho se a sse mb ly, 56" 111-253 Hose assembly, 56" 100-4251 Cylinder, 4 X 4 welded, Monarch, ORB 126-107 Tu be assembly 126-108 Tu be assembly 111-108 Hose assembly, 31" 111-105 Hose assembly, 31" 5-15 Schulte RSH4-H May, 2003...

  • Page 50: Hydraulic Dump Circuit

    Hydraulic Dump Circuit 5-16 Schulte RSH4-H May, 2003...
  • Page 51 Male elbow 126-100 Tube assembly, 81-1/2" 126-103 Tu be assembly 126-105 Tu be assembly 126-104 Tu be assembly 126-106 Tu be assembly 108-031 Elbow, swivel, 3/4-1 6 JIC 108-046 Reducer, 3/4-16 JIC x 7/8-14 ORB 5-17 Schulte RSH4-H May, 2003...

  • Page 52: Selector Valve

    Switch box 276-298 Switch harness 276-312 Solenoid harness 275-001 Toggle sw itch, co mp lete 275-010 Replacement fuse 276-297 Jumper cable 276-296 Power harness 276-300 Co mp lete sw itch & harn ess , incl. 1,2,4,5,6,7 5-18 Schulte RSH4-H May, 2003...

  • Page 53: Hydraulic Cylinder, 3 X 12 Tc Monarch (100-3051)

    Clevis bolt 257-032 Nut, 3/8" UNC 101-006 Rod 3 x 12 101-014 Tie rod, 3 x 12 101-023 Piston nut 302-015 Clev is pin, 1 x 2-7/8 , U.L 271-005 Co tter pin, 3/16 x 1-1/2 5-19 Schulte RSH4-H May, 2003...

  • Page 54: Hydraulic Cylinder, 3 X 30 Tc Monarch (100-3090)

    Clevis bolt 257-032 Nut, 3/8" UNC 101-008 Rod 3 x 30 101-016 Tie rod, 3 x 30 101-023 Piston nut 302-015 Clev is pin, 1 x 2-7/8 , U.L 271-005 Co tter pin, 3/16 x 1-1/2 5-20 Schulte RSH4-H May, 2003...

  • Page 55: Hydraulic Cylinder, 4 X 4 Monarch (100-4251)

    Cylinder head 101-273 Rod and clevis 101-274 Se al kit 101-243 Piston nut *All seals and w ear rings must be purchased in complete repair kits . Se als will n ot be sold separately 5-21 Schulte RSH4-H May, 2003...

  • Page 56: Hydraulic Drive Assembly

    Hydraulic Drive Assembly 5-22 Schulte RSH4-H May, 2003...
  • Page 57 Key c/w hydraulic motor 250-057 Bolt, 1/2 x 2 UNC 586-631 Shaft cap with key slot 268-009 Set screw, 1/2 x 1-1/4, square head, cup 250-061 Bolt, 1/2 x 1-1/4, UNC 256-001 Flat washer, 1" 5-23 Schulte RSH4-H May, 2003...

  • Page 58: Hydraulic Motor, Char Lynn

    Hydraulic Motor, Char Lynn 5-24 Schulte RSH4-H May, 2003...
  • Page 59 Spring 117-969 Ho using va lve, 7/8 -14 p orts 117-932 Plug assembly, 7/16-20 UNF c/w o-ring 117-968 Bo lt, 6.1" (14.9 in 117-955 Bo lt, 6.98" (18.9 in 117-970 Seal kit, includes # 1,3-5,8,17,18 5-25 Schulte RSH4-H May, 2003...

  • Page 60: Motor Valve Kit, Main Assembly (421-00)

    Run tee, 3/4-16 JIC x 3/4-16 ORB 111-250 Hose assembly, 41" 520-447 Va lve shield 250-018 Bolt, 3/8 x 1 UNC 111-251 Hose assembly, 23" 431-01 Mo unting plate 270-017 Lock nut, 3/8 UNC 250-028 Bolt, 3/8 x 3-1/2 UNC 5-26 Schulte RSH4-H May, 2003...
  • Page 61 Wiring harness, solenoid, 12' 275-020 Terminal, 14-16 Ga., stud size 3/8" 277-003 Wiring harness, switch, 4' 277-007 Wiring harness, fused, split, batt. 4' 277-005 Replacement fuse, 5 AMP 275-002 Push switch 431-02 Mounting bracket, switch 5-27 Schulte RSH4-H May, 2003...

  • Page 62: Tow Clevis

    Part No. Description Qty. 231-019 Double tow clevis 250-110 Bolt, 3/4 x 5 UNC 270-001 Lock nut, 3/4" UNC 231-020 Perfect hitch Note: Turn the base hitch over, as shown, when using the tow clevis. 5-28 Schulte RSH4-H May, 2003...

  • Page 63: Transport Kits

    The wiring harness is pre-wired with the 6' leg to attach to the left side light, and the 12' leg to attach to the right side light. 5-29 Schulte RSH4-H May, 2003...

  • Page 64: Parts Index

    117-960 ....... . 25 226-146 ......9, 10 5-30 Schulte RSH4-H May, 2003...
  • Page 65 43-50 ........7 5-31 Schulte RSH4-H May, 2003...
  • Page 66 R200-116 ....... . 3 S000-010 ....... 29 5-32 Schulte RSH4-H May, 2003...
  • Page 67 5-33 Schulte RSH4-H May, 2003...
  • Page 68 SCHULTE INDUSTRIES LIMITED WARRANTY POLICY ON SCHULTE ROCK PICKERS Schulte Industries Limited ("the manufacturer") warrants to the original purchaser only, that in the event of any defect in material or workmanship in the Rock Picker, the subject of this warranty ("the goods") during the warranty period mentioned below the manufacturer will provide the cover specified below.
  • Page 69 COVER In respect of claims notified: Commercial use - During the first six (6) months, parts and labour on repair. Non-commercial, governmental, municipal or farm use - During the first twelve (12) months, parts and labour on repair. Rental use - During the first thirty (30) days, parts and labour on repair. The buyer is responsible for any labour charges exceeding a reasonable amount as determined by the manufacturer and for returning the goods to the dealer, whether or not the claim is approved.
  • Page 70 73747 130TH ST ZEARING IA 50276 641-487-7608 INFO@NESSAINC.COM WWW.NESSAINC.COM © 2003 Alamo Group Inc. Printed in Canada...

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