Summary of Contents for STO Jet Mixer
- Page 1 Sto Jet Mixer and Dispenser Operation/Maintenance Manual Sto Corp. 3800 Camp Creek Parkway Building 1400, Suite 120 Atlanta, GA 30331 Ph: (404) 346-3666 Fx: (404) 346-3119...
- Page 2 By completing this form, the above named Sto Distributor requests to participate in: The Sto Distributor Sample Tinting Program (DSTP) Please enter the name and title of the person responsible at the Sto Distributor location for managing the Distributor Sample Tinting Program:...
- Page 3 (from the shipping brackets) to attach the dispenser to the frame. The front of the dispenser has the timer and switch on it. This goes over the cantilever area. Sto Jet Mixer and In-Line Dispenser Assembly and Installation Instructions (continued) Page iii...
- Page 4 One anchor bolt per leg is sufficient. • Now you are ready to fill the pigment containers and connect the power to the dispenser and mixer. From this point you will need to refer to the Sto Jet Mixer and Dispenser Manual. Page iv...
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Page 5: Table Of Contents
3.5. Dispenser Calibration Test Form (Full Strength Pigments) ......17 3.6. Dispenser Calibration Test Form (Sample Pigments) ........18 Dispenser Warranty Reference ............... 19 SECTION 04 – Jet Mixer Operation............. 20 Jet Mixer Operation ................21 1.1. Jet Mixer Set Up ..................... 21 1.2. - Page 6 2.5. Downloading a PLC Program to the Mixer............28 2.6. Replacing the Mixing Cups ................30 Troubleshooting Guide ..............31 Replacement Parts ................35 Jet Mixer Warranty Reference ............35 Appendix Listing ..................36 Appendix (B).................... 38 Jet Mixer Front View ................38 Appendix (B)....................
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Page 7: Section 03 - Tint Dispenser Operation
Jet Mixer and Dispenser Manual Section 1 Tint Dispenser Operation For more comprehensive or complete information regarding tint dispensing equipment, please refer to the dispenser manufacturer’s Operator’s Manual or contact the manufacturer directly. Section 1 – Tint Dispenser Operation Page 7... -
Page 8: Dispensing Information
Jet Mixer and Dispenser Manual Dispensing Information 1.1. Daily Dispenser Start Up • Clean nozzle with a paper clip or a drill-bit in order to remove dried pigment. Dispense a few 1/128fl.oz. shots into a waste cup to replenish the nozzle. Keep the nozzle area clean. -
Page 9: Dispenser Operation
Jet Mixer and Dispenser Manual Wipe down the dispenser base, the canisters and the pumps with a clean, wet cloth or sponge at the end of the day. Remember: DO NOT pull handle up with valve open! • Remove air from pump. - Page 10 Jet Mixer and Dispenser Manual Figure 2: Charging the pigment pump Note: If the level of the pigment is too low in the canister, air can be sucked into the pump. Press the pump handle back to the zero position; add sufficient pigment; stir and then remove air from the pump according to the instructions in Section 1.1 (last bullet item).
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Page 11: Dispenser Maintenance
Jet Mixer and Dispenser Manual • Allow the valve lever to return to its normal position. • REPEAT the charging and discharging processes for each pigment specified by the tint formula. Unique Blendorama feature: If you have to tint more than one... -
Page 12: Semi-Annual Maintenance Checks (Every 6 Months)
Jet Mixer and Dispenser Manual • Raise pump handle to maximum extension and examine shaft(s) for signs of pigment, which will indicate the need to replace the piston seals. See vendor manual page 8.3. Figure 4: Canister Figure 5: Outer Piston... -
Page 13: Pigment Canister Cleaning Instruction
Jet Mixer and Dispenser Manual • Tighten or replace valve sleeve with wrench provided. Always replace the “O” ring seal. • Reassemble and refit canister assembly to turntable or base. • Return pigment into canister and proceed to purge air from the pump. -
Page 14: Dispenser Calibration
• The pigment dispenser must be prepared before calibration. If canisters have not been maintained per the Sto Tint Dispenser Manual, Follow cleaning and maintenance instructions before proceeding. Check the pigment amount in the canister. Top off the canister when necessary. -
Page 15: Operating The Scale
Jet Mixer and Dispenser Manual 3.3. Operating the Scale • Since pigment is dispensed into a cup, the cup on the balance must be “tared” (zeroed) in order to weigh just the pigment weight. • Place an empty Dixie cup container on the balance platform. - Page 16 (800) 786-4093 or via e-mail at smt@stocorp.com. • Fax the completed form to your local Sto Sales Representative or contact StoMachine Technology at (800) 221-2397, via fax at (800) 786-4093 or via e-mail at smt@stocorp.com. Please identify your location, date and operator performing calibration.
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Page 17: Dispenser Calibration Test Form (Full Strength Pigments)
Jet Mixer and Dispenser Manual 3.5. Dispenser Calibration Test Form (Full Strength Pigments) FULL STRENGTH Pigment Dispenser Calibration Check Date: Distributor: Contact Person: Branch Location: Pigment Unit Target Dispense Difference Difference 1/32 (g/cm3) (g/cm3) 1/32 2.19 12/32 26.28 1/32 1.86 12/32 22.30... -
Page 18: Dispenser Calibration Test Form (Sample Pigments)
Jet Mixer and Dispenser Manual 3.6. Dispenser Calibration Test Form (Sample Pigments) SAMPLE Dispenser Calibration Check Date: Distributor: Contact Person: Branch Location: Pigment Unit Target Dispense Difference Difference (g/cm3) (g/cm3) (g/cm3) SPR ROX 1/32 1.57 SPR ROX 12/32 18.88 SPR YOX 1/32 1.55... -
Page 19: Dispenser Warranty Reference
• WARRANTY: Please contact Fluid Management for warranty information. • Dispenser parts are not stocked by Sto Corp. If a part is needed, order the part through Fluid Management, Tel: (800) 462-2466 • For warranty, parts or service information, please call Fluid Management Customer Service between 7:30am and 5:30pm Central Time. -
Page 20: Section 04 - Jet Mixer Operation
Jet Mixer and Dispenser Manual Section 2 Jet Mixer Operation Section 2 – Jet Mixer Operation Page 20 Revised: October 30, 2007... -
Page 21: Jet Mixer Operation
• Have a licensed electrician wire the mixer to the disconnect supply. See power requirements on the schematic received from Sto Corp. Mixer Power Requirements: 120/250 Volts AC, SINGLE-PHASE, NEMA L14- 30. Sto Corp. is not responsible for service wiring. - Page 22 • Anchor the conveyor legs to the concrete floor with 3/8” by 2½” concrete bolts. WARNING! Failure to properly anchor the mixer and conveyor may cause serious injury. Section 2 – Jet Mixer Operation Page 22 Revised: October 30, 2007...
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Page 23: Jet Mixer Start Up
Cycle Start button to start the mixing cycle again. 1.3. Jet Mixer Operation • Verify that all set up instructions have been completed. • Push the power control button to turn on the system. Section 2 – Jet Mixer Operation Page 23 Revised: October 30, 2007... - Page 24 • When the mixing cups reach the top position, the pail holder clamps will open, releasing the pail. The mixing cycle is now complete. Section 2 – Jet Mixer Operation Page 24 Revised: October 30, 2007...
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Page 25: Cleaning The Mixing Cup Assembly
Note: To determine that a pail is properly mixed, check to see that no white material (light color) is visible when looking at the bottom on the outside of the pail. Section 2 – Jet Mixer Operation Page 25 Revised: October 30, 2007... -
Page 26: Jet Mixer Maintenance
• It is recommended to check the air pressure on the two air regulators. Check for any air leaks on the entire mixer. Repair any leaks found immediately. Section 2 – Jet Mixer Operation Page 26 Revised: October 30, 2007... -
Page 27: Weekly Maintenance
Once a year, lubricate the motor. Use ALVANIA R3 grease or equalithium based grease. Inject two pumps of grease into each grease fitting. There should be two grease fittings. Figure 12: Mixer motor grease fitting 1 Section 2 – Jet Mixer Operation Page 27 Revised: October 30, 2007... -
Page 28: Plc Program In The Mixer
PLC in the mixer. As an example, Sto Corp. has phased out all solid style mixing cups. As you, the distributor, switch to the new spiral mixing cups, it will be beneficial for you to download a different PLC program, which will work better with the spiral mixing cups. - Page 29 The product level should be about ¼” below the pail rim. If the level is close to overflowing, you may need to Section 2 – Jet Mixer Operation Page 29 Revised: October 30, 2007...
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Page 30: Replacing The Mixing Cups
When replacing a new cup assembly, always use anti seize lubricant on the threads. If the threads become damaged, take it to a local machine shop. The threads are ½” “British” pipe tread, not National Pipe Thread (NPT)! Section 2 – Jet Mixer Operation Page 30 Revised: October 30, 2007... -
Page 31: Troubleshooting Guide
Troubleshooting Guide Note: The leading cause of problems with the Jet mixer is air related. The first thing to always check for is adequate air pressure. Please make sure all three air gauges are readable! Water in the air lines will damage the air solenoid valves and cylinders on the mixer. - Page 32 Unplug the mixer from the wall for 30 seconds and then plug it back in. This should reset the fault on the AC frequency drive. Section 2 – Jet Mixer Operation Page 32 Revised: October 30, 2007...
- Page 33 OUTPUT 1 indicator light is ON. If the indicator light is on, then it means the PLC is telling the mixer to go up. If the PLC is telling Section 2 – Jet Mixer Operation Page 33 Revised: October 30, 2007...
- Page 34 ½ inch increments. Do not move the sensor down too low or the pigment will not be properly mixed in the pail. Section 2 – Jet Mixer Operation Page 34 Revised: October 30, 2007...
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Page 35: Replacement Parts
The Jet Mixer has a limited three (3) year warranty, which includes troubleshooting, parts and labor cost. Following the 3-year initial lease period, the Distributor may be responsible for repairs of the Jet Mixer. During the initial 3-year lease and thereafter, the Distributor is responsible for routine daily and monthly maintenance as described within this manual. -
Page 36: Appendix Listing
Jet Mixer and Dispenser Manual Appendix Listing Appendix (A) Wastewater Effluent Discharge Statement Appendix (B) Jet Mixer Part Illustration Appendix (C) Distributor Sample Tinting Program Appendix (D) Distributor Sample Tinting Program Equipment Cost Appendix (E) Five Gallon Tinting Equipment Cost... - Page 37 Waste Disposal Statement Wastewater Effluent Disposal and the Environmental Protection Agency One question which frequently arises when distributors begin to tint their Sto Products is, “Are we subject to any wastewater effluent discharge regulations?” The answer is: “You may be!”...
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Page 38: Jet Mixer Front View
Jet Mixer and Dispenser Manual Appendix (B) Jet Mixer Front View Section 3 – Appendix Page 38 Revised: October 30, 2007... -
Page 39: Jet Mixer Side View
Jet Mixer and Dispenser Manual Appendix (B) Jet Mixer Side View Section 3 – Appendix Page 39 Revised: October 30, 2007... -
Page 40: Distributor Sample Tinting Program
• Comprehensive program including web-based Sto DTA color formula access How it works: Sto has developed a system to allow distributors to tint sample sizes of Sto finish and coating products at the distributor’s locations. Special sample pigments are utilized in conjunction with dispensing and mixing equipment. - Page 41 • Large quantity sample orders will be individually scheduled by the plant. • Special larger mock-up samples are available. Sto’s policy is to price the sample based on our cost and to advise the customer of the cost. This is done by completing a custom order form.
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Page 42: Prices Are Subject To Change Without Noticeappendix (D)
DSTP distributor, simply complete the Request for Participation Form that is included in the front of this manual and mail or fax to your Sto Customer Service Representative. We will reduce your sample pricing and establish your DSI login to obtain the sample supplies effective immediately. -
Page 43: Distributor Sample Tinting Program Equipment
Jet Mixer and Dispenser Manual Appendix (D) Distributor Sample Tinting Program Equipment Please reference www.stodistributor.com for the latest information regarding sample dispensing equipment. Section 3 – Appendix Page 43 Revised: October 30, 2007... -
Page 44: Distributor Five Gallon Tinting Program Equipment
Jet Mixer and Dispenser Manual Appendix (E) Distributor Five Gallon Tinting Program Equipment Please reference www.stodistributor.com for the latest information regarding dispensing equipment. Section 3 – Appendix Page 44 Revised: October 30, 2007... -
Page 45: Pigment Cross Reference Label Abbreviations
Jet Mixer and Dispenser Manual Appendix (F) Pigment Cross Reference Label Abbreviations Pigment name Canister label abbreviation Oxide Yellow Oxide Red Black N Black B Red GO REDGO Green OX G130 GROX Blue OX B100 RED E3B Blue 193 B193...
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