Advertisement

Quick Links

ELTROPLAN-REVCON
Elektrotechnische Anlagen GmbH
Operating instructions
Power feedback unit REVCON
Power range
Voltage range
500V, 690V
V 1.2
Issue 05/13
®
RHD
4 ... 400 kW
230V, 400V, 460V,

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the REVCON RHD Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Eltroplan REVCON RHD Series

  • Page 1 ELTROPLAN-REVCON Elektrotechnische Anlagen GmbH Operating instructions ® Power feedback unit REVCON Power range 4 ... 400 kW Voltage range 230V, 400V, 460V, 500V, 690V V 1.2 Issue 05/13...
  • Page 2: Table Of Contents

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Contents Preface and general information .................... 3 About these Operating Instructions ..................3 1.1.1 Terminology used ........................3 1.1.2 Ordering code ........................4 1.1.3 Scope of delivery ........................4 1.1.4 Product selection ........................5 1.1.5...
  • Page 3  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Contents RFI-filter ..........................49 RHF-RA-filter ........................52 Electrical Installation ......................57 Mains types / Mains characteristics ..................58 Connection .......................... 59 Power connection........................ 59 7.3.1 Wiring schematic RHD B0/D0 ....................61 7.3.2 Wiring schematic RHD B0/D0 and FC with RHF-RA ..............63 7.3.3...
  • Page 4: Preface And General Information

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Preface and general information Preface and general information About these Operating Instructions • These Operating Instructions help you to work properly on and with the power feed-  back units REVCON RHD. They contain safety information which must be observed and information which are necessary for an undisturbed operation of the units together with the exploitation of all the advantages of the system.
  • Page 5: Ordering Code

    After receipt of the delivery verify immediately, if the scope of supply correspond to the shipping documents. We make no warranty for later complained defects Claim • Visible transport damages in transit immediately at the deliverer. • Visible deficiencies/incompleteness immediately to ELTROPLAN-REVCON. Operating instructions RHD...
  • Page 6: Product Selection

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Preface and general information 1.1.4 Product selection Selection REVCON RHD B or D: → REVCON Type RHD B is sufficient for drives with direct DC-Bus connection. → REVCON Type RLD D is required for drives with DC-Bus connection.via the DC- choke(s).
  • Page 7: Legal Regulations

    • The specifications, processes and circuitry described in these Operating Instructions are for guidance only and must be adapted to your own specific application. ELTROPLAN-REVCON does not take responsibility for the suitability of the process and circuit proposals. • The indications given in these Operating Instructions describe the features of the product with- out warranting them.
  • Page 8: Ec-Directives / Declaration Of Conformity

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Preface and general information EC-Directives / Declaration of conformity What is the purpose of EC-Directives? The EC-Directives have been drawn up by the European council to define common techni- cal standards and certification procedures within the European Community. At the moment there are 21 EC-Directives for product sectors.
  • Page 9: Ec-Directive Electromagnetic Compatibility

    The power feedback units REVCON RHD have been developed, designed and manu- factured in accordance with the above mentioned EC-Directive and in sole responsibil- ity of ELTROPLAN-REVCON Elektrotechnische Anlagen GmbH, Edisonstraße 3, D-59199 Bönen Considered standards: Standard DIN VDE 0160 5.88 +A1 / 4.89 +A2 / 10.88...
  • Page 10: Ec-Directive Machinery

    EMC. The rating became detected for typical plant constructions, but not for the several products. ELTROPLAN- REVCON Elektrotechnische Anlagen GmbH, Edisonstraße 3, D-59199 Bönen Considered standards:...
  • Page 11: Safety Information

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Safety information Safety and application notes for drive converters (Low-Voltage Directive (2006/95/EEC) General Erection During operation, power feedback unit may have, according to their The devices must be erected and cooled according to the regu- type of protection, live, bare, in some cases also movable or rotating lations of the corresponding documentation.
  • Page 12: General Safety Information

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information General safety information • These safety regulations are not entitled to completeness. In case of questions please contact our technicians. • When commissioning the power feedback units are compliant with the state of the art.
  • Page 13  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information  • Modifications of the power feedback units without consultation of a REVCON technician are not allowed generally. • The warranty given by us expires, if the unit is modified or (even partially) dismantled or if it is used in contradiction to our instructions.
  • Page 14  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information • An undisturbed operation of the power feedback unit is only probable, if the following instructions are observed. If these instructions are not observed, tripping of the unit and damages may occur.
  • Page 15  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information • A standard fault-current circuit breaker (sensitive on peak currents) is not allowed to be used as the only protective measure when using controller and power feedback unit Caused by a DC-component in the mains current a controller with 3-phase input volt- age may prevent a fault-current circuit breaker from tripping in case of a earth fault.
  • Page 16: Safety-Responsible Persons

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Safety-responsible persons User • User is any natural or legal entity, who uses the drive system or by whom order the drive system is used. • The user respectively his security officer have to grant –...
  • Page 17: Layout Of The Safety Information

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Layout of the s e safety information • All safety no notes have a uniform layout: The icon c n characterizes the type of danger. The signa nal word characterizes the severity of danger.
  • Page 18: General Instructions

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information General instructions By this information to erectors and users of a plant hints on properties and directions con- cerning the power feedback unit are given. These hints are not entitled to completeness.
  • Page 19  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Length of the DC-connection The maximum inductivity of the DC-connection between output B6- Bridge of the in- verter and the power feedback device mustn't exceed a certain level, as this inductivity inducts an additional voltage to the DC-bus, when the IGBT’s are switched off.
  • Page 20  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Typical capacitance of the DC-connection inside the power feedback unit: ® REVCON -type Power DC-capacity [kW] [µF] RHD B0 400V RHD B0 400V RHD B0 400V RHD B0 400V RHD B0 400V...
  • Page 21  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Operation on a generator The usage of a power feedback unit within an isolated network (e.g. with a diesel genera- tor) is possible, but there are restrictive regulations concerning the power limits.
  • Page 22  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Operation on a transformer If only a few loads operate within a network section the connected transformer must be able to transport the in this section not used power back to the next voltage level without producing a not allowed voltage increase inside the section.
  • Page 23  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Placing of the commutation choke If the frequency converter is connected to an external commutation choke, the connection of the power feedback unit has to be done at its network terminals (figure 2.6.3). Is the...
  • Page 24  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Line and contact resistances The values of current carrying capacity of conductors refer to the most often used copper conductors. Concerning to its higher specific resistance aluminium conductors must have greater dimensions.
  • Page 25  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Danger! Over voltages may cause serious damages to the connected frequency converter and /or to the power feedback unit and to the other loads. Current capacity of copper conductors for frequency converters and power feed-...
  • Page 26  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Connection of further loads The connection of further loads (e.g. cabinet ventilation or air conditioning) parallel to the frequency inverter / power feedback unit at a common circuit breaker like in figure 2.6.5 is not allowed.
  • Page 27  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Supplying network REVCON 60kW Figure 3.5.7 Note! Same things apply to the structure like in figure 3.5.7. Even in this case it is necessary to place a circuit breaker in each feedback current circuit.
  • Page 28  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Safety information Unchoked compensation plants and resonance rise Compensation plants are used in the centre of the power supply of a company. Distur- bances or damages at these plants have effects on the power supply and may result in inter- rupted production processes.
  • Page 29: Technical Data

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Technical data Characteristics • Small compact housing • Braking power of controller is fed back into mains • Power range 4kW to 250kW • Units can be paralleled (on request) •...
  • Page 30: General Data/ Application Conditions

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data General data/ application conditions Range Values Permissible temperature During transport of the unit: -25°C...+70°C (to VDE 0160) range* During storage of the unit: -25°C...+55°C (to VDE 0160) During operation of the unit: 5°C...
  • Page 31: Rated Data

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Rated data 4.3.1 Power feedback unit RHD B0/D0 ® REVCON -type B0/D0 B0/D0 B0/D0 B0/D0 B0/D0 230V 400V 460V 500V 690V Nominal range of the interlinked mains [V] 220 ≤ U ≤...
  • Page 32: Current Load

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Current load Note! To calculate the correct value of regenerating power it is necessary to note, that the real mo- mentary regenerating power is dependent on the real existing main circuit voltage at any time.
  • Page 33  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Nominal voltage 400V ® ® REVCON - Type REVCON Current I Current I Current I Current I RHD B0/D0 item number 100% 100% 4s in 1min 60s in 10min 7-400-50-0-A 21021001 /21024001...
  • Page 34  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Nominal voltage 690V ® REVCON ® REVCON - Type Current I Current I Current I Current I item number RHD B0/D0 100% 100% 4s in 1min 60s in 10min 12-690-50-230-A 21021061 / 21024061...
  • Page 35: Fuses And Wire Cross Sections

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Fuses and wire cross sections The power feed/feedback unit is connected to mains supply via the terminals L at the terminal plate. Mains fuses must be designed according to the current load capacity of the supply wire.
  • Page 36  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data ® REVCON - type Connection terminal and RLD B0/D0 Max. fuse AC max. cross section of the supply line* 18-460-60-0-A Siba 5012406.50 50A 690V 14x51mm 25mm² 30-460-60-115-A Siba 5014006.80 80A 690V 22x58mm 25mm²...
  • Page 37: Internal Fuses

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Internal fuses The power feedback unit is equipped with semiconductor fuses according to the follow- ing tables (refer to figure 4.4.1.1.1. position 7). The listed manufacturer is recommended, but naturally also comparative fuses of other manufacturer (e.g. Jean Müller, Ferraz, and Bussmann) are suitable.
  • Page 38  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data DC-fuses ® REVCON - type (use fast acting semiconductor fuses only) RLD B0/D0 7-400-50-0-A Siba 5012406.20 20A 690 V 14x51mm RLD B0/D0 13-400-50-0-A Siba 5012406.32 32A 690 V 14x51mm RLD B0/D0 18-400-50-0-A Siba 5012406.50...
  • Page 39  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data DC-fuses ® REVCON - type (use fast acting semiconductor fuses only) RLD B0/D0 12-690-50-230-A Siba 5012406.50 50A 690V 14x51mm RLD B0/D0 24-690-50-230-A Siba 5012406.50 50A 690V 14x51mm RLD B0/D0 35-690-50-230-A Siba 5014006.63...
  • Page 40: Rfi-Filter

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data RFI-filter To observe the EMC-rules, in accordance with figure 4.4.1.1.1 a radio frequency interfer-  ences filter class A can be preconceived to the REVCON unit. In tables 3.3.4.1 to 3.3.4.5 the power feedback units are assigned to the corresponding RFI-filter types.
  • Page 41  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Supply RHD connection ® REVCON - type Order designation filter / Case type Cross section Cross section RHD B0/D0 REVCON-item number 18-460-60-0-A RF-SVC 18-460 30-460-60-115-A RF-SVC 30-460 50-460-60-115-A RF-SVC 50-460 70-460-60-115-A...
  • Page 42: Harmonic Filter Module Rhf-Ra

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data Harmonic filter module RHF-RA  To decrease the low frequency harmonic back effects to mains a filter module REVCON RHF-RA can be connected to the power feedback unit according figure 5.1.1 to 5.4.1*. In the tables 3.3.13.1 to 3.3.13 the corresponding filter modules are listed for the power feed-...
  • Page 43  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Technical data ® ® REVCON - type Ordering code REVCON Case type item number RHD-B0/D0 RHF- module 18-500-50-0-A RHF-RA 24-500-50-0-A 25070082 outside 30-500-50-230-A RHF-RA 36-500-50-0-A 25070084 outside 50-500-50-230-A RHF-RA 58-500-50-0-A 25070086 outside 70-500-50-230-A...
  • Page 44: Installation

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Installation Mechanical installation Important hints • Use the power feedback units as build-in devices only! • Observe free spaces! Several power feedback units in one cabinet may be installed next to each other without spacing.
  • Page 45: Dimensions Revcon Rhd

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Dimensions REVCON RHD Dimension diagrams: ® REVCON - Types Enclosure 1/500 RHD B0 4-230-... to RHD B0 17-230-... RHD B0 7-400-... to RHD B0 30-400-... RHD B0 18-460-... to RHD B0 30-460-...
  • Page 46  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation 1. Enclosure 1/500 Operating instructions RHD...
  • Page 47  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation 2. Enclosure 2/700 Operating instructions RHD...
  • Page 48  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation 3. Enclosure 3/800 Operating instructions RHD...
  • Page 49  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation 4. Enclosure 3/801 Operating instructions RHD...
  • Page 50: Rfi-Filter

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation RFI-filter The radio interference filter of case-type 1 and 2 are mounted in footprint-housings, which could be placed between cabinet-wall and power feedback unit. The radio interference filter of case-type 3 and 4 are mounted in housings, which should be placed beside the power feedback unit.
  • Page 51  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Diagram Case 2 3. Diagram Case 3 Operating instructions RHD...
  • Page 52  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Diagram Case 4 Operating instructions RHD...
  • Page 53: Rhf-Ra-Filter

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation RHF-RA-filter Diagram X1 Diagram X2 Operating instructions RHD...
  • Page 54  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Diagram X3 Diagram X4 Operating instructions RHD...
  • Page 55  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Diagram X5 Diagram X6: Internal fan Operating instructions RHD...
  • Page 56  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Diagram X7: External fan Diagram X7: Internal fan Operating instructions RHD...
  • Page 57  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Diagram X7: External fan Operating instructions RHD...
  • Page 58: Electrical Installation

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Electrical Installation Operator’s safety Danger! After mains disconnection, the DC-bus terminals of the power feedback unit remain live for sev- eral minutes! The exact time, till this voltage has decreased to a not dangerous value is depend- ent on the used controller and has to run down before any service operations or similar activities are started.
  • Page 59: Mains Types / Mains Characteristics

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Mains types / Mains characteristics Danger! Observe the restrictions in accordance to the respective mains type! If you want to run power feedback units at mains types, which are not listed in the table below please consult our technicians.
  • Page 60: Connection

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Connection The wires will be connected to the terminals at the bottom terminal plate. Power connection Fusing (also refer to chapter 3.3.4) • The specifications of chapter 3.3.4 (fuses and wire cross sections) are recommenda- tions and refer to the operation –...
  • Page 61  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Connection • All connections should be as short and low-impedance as possible. • For the observance of the EMC-guideline (in accordance to actual standards like VDE 0160 and EN 50178) screened wires have to be used.
  • Page 62: Wiring Schematic Rhd B0/D0

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation 7.3.1 Wiring schematic RHD B0/D0  Figure 7.3.1: Wiring schematic of the power feedback unit REVCON RHD B0/D0 and one or more controller Note! This is a wiring example. Special features of an application (e.g. installation of a PLC) may re- quire modifications of the wiring of the terminals X2.1 ...
  • Page 63  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation     Legend for figure 7.3.1 (REVCON RHD B0/D0) Fusing in accordance with controller manual. It is not allowed to connect any other devices except the frequency inverter and the power feedback unit behind the main magnetic switch.
  • Page 64: Wiring Schematic Rhd B0/D0 And Fc With Rhf-Ra

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation 7.3.2 Wiring schematic RHD B0/D0 and FC with RHF-RA  Figure 7.3.2: Wiring schematic of the power feedback unit REVCON RHD B0/D0 and one or more controller Note! This is a wiring example. Special features of an application (e.g. installation of a PLC) may re- quire modifications of the wiring of the terminals X2.1 ...
  • Page 65  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Danger! At this configuration the input current of the frequency converter must not exceed the nominal current of the RHF-RA! At non observance damages at the RHF-RA and / or the frequency converter cannot be ex- cluded! ...
  • Page 66: Wiring Schematic Rhd B0/D0 With Rhf-Ra

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation 7.3.3 Wiring schematic RHD B0/D0 with RHF-RA  Figure 7.3.3: Wiring schematic of the power feedback unit REVCON RHD B0/D0 with RHF-RA and one or more controller Note! This is a wiring example. Special features of an application (e.g. installation of a PLC) may re- quire modifications of the wiring of the terminals X2.1 ...
  • Page 67  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation     Legend for figure 7.3.3 (REVCON RHD B0/D0 with RHF-RA) Fusing in accordance with controller manual. It is not allowed to connect any other devices except the frequency inverter and the power feedback unit behind the main magnetic switch.
  • Page 68: Fan Supply

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Fan supply Some devices are equipped with two additional terminals at the connection plate of the feedback unit for the supply of the fan. The fuse inside the fuse terminal is installed for internal wire protection and of the following type 2A medium 500V 5x30mm.
  • Page 69  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Space diagram of the control board REV 1.4.X terminal X3 connection to terminal X5, X8 driver board option J5 J3 REVCON V. 1.4.3 from version 1.4.2 terminal X1 terminal X2 synchronisation to ext.
  • Page 70  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Terminal usage: Collective error relay Terminals 5 and 6 intern connected to the temperature supervision External used ON/RESET Figure 7.6.1.1 Note! The terminals 5,6,9 and 10 are not lead through. Terminals 1-4 (refer to figure 4.4.4.2) These terminals are contacted to two potential free (SELV) relay contacts (one NOC and one NCC) with a maximum current load of 5 A AC or 3 A DC.
  • Page 71  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Terminals 5 and 6 These terminals are already used for the internal temperature supervision of the heat sink. Terminals 7 and 8 (Use screened wires only, max length) OFF-signal These terminals may be used for an external OFF-signal (NOC, short time contact) to stop the power feedback unit.
  • Page 72: Application Example

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Application example Figure 7.7.1 Within greater plants several power feedback units may be coupled. Figure 6.1.1 shows an example of a crane system with some possible combinations. The operation of several inverters at one common DC-bus allows reducing the amount of power feedback units.
  • Page 73: Installation Of A Power Feedback Unit In A Ce-Typical Drive System

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Electrical Installation Installation of a power feedback unit in a CE-typical drive system General • The user is responsible for the compliance of his application with the EC directives. If you observe the following measure you can be sure that the drive system will not cause any power-feed/feedback-unit-caused EMC problems, i.e.
  • Page 74 EMC guideline has to be carried out by the erector / user of the machine / plant. If the by ELTROPLAN-REVCON released RFI- filters are used and the following measures and installation guidelines are observed, the adherence to the prescribed data is cleared.
  • Page 75: Installation

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Installation Appropriate design of plant and cabinet: To avoid noise in coupling lay a) mains/supply wires b) motor wires of controllers / servo amplifiers c) control- and data wires (small voltage range < 48 V) with a distance of at least 15 cm between each other.
  • Page 76: Connection Of A Rfi-Filter

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Connection of a RFI-filter The following figure shows mounting and connection of an external RFI-filter. Shield bus of copper, connected Filtered line to the superficially with the mounting plate frequency converter Interference filter connected...
  • Page 77: Design Of An Emc-Conformal Cabinet

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Design of an EMC-conformal cabinet 1. Cabinet 8. DC-bus wiring 2. Wiring between RFI-filter with power feedback unit (DC) and controller 9. Mounting plate (common star point) 3. RFI-filter 10. Potential equalisation 4.
  • Page 78: Remarks

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Remarks Generally a system should be divided in an area for power electronics and an area for control electronics. This is not only important, if the system is mounted in one cabinet, but even also if it is spread over several cabinets.
  • Page 79: Installation Of Control Wires

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Installation Installation of control wires The screen of digital signal wires, which are not connected to terminals, has to be con- nected to the screen bars to decrease the impedance of the screen.
  • Page 80: Commissioning

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Commissioning Commissioning Danger! Prior to initial switch-on of the power feedback unit check the wiring for completeness, short- circuit and earth fault. Danger! If the wiring is not correct, a non-intended operation of controller and/or power feedback unit is possible.
  • Page 81: Configuration

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Configuration Configuration The coding of the jumpers enables different driving possibilities and different internal functions in accordance to specific error messages. In the following different definitions are explained which result from the specific possi- bilities of coding! a) „Autostart“...
  • Page 82  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Configuration d) Reset After the failure is removed, a stored error has to be reset by pushing the RESET-button or rather by switching-off and on again the main circuit voltage (3-ph.) Stop! A reset in case of too high DC-bus voltage during the braking operation is not recommended. If...
  • Page 83  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Configuration Stop! Pull off the jumper J3 is only allowed by interrupting the pulses of the frequency inverter or of the power feedback unit in the case of switching off the mains by series interrupting devices like contactors, main switches or any others.
  • Page 84: Troubleshooting And Fault Elimination

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Troubleshooting and fault elimination Troubleshooting and fault elimination The five LEDs in the cover of the power feedback unit display the operating condition. For easier visibility during service and first powering up similar LED's are placed on the control board.
  • Page 85: Led-Messages

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Troubleshooting and fault elimination 11.1 LED-messages LED – display Operation Phase failure Over-temperature Disturbance LED-display: Green Orange Yellow Error code: Table 11.1.1 Operating instructions RHD...
  • Page 86  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Troubleshooting and fault elimination Status report Relay status LED-display At commissioning During operation Error code: Ready to operate System in operation Relay in (after approx. 1s) resting position Ready for operation, but no power feedback...
  • Page 87: Service

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Service Service The power feedback unit is maintenance-free, if the provided application conditions are observed (refer to chapter 3.2). If the cooling air is polluted, the cooling air input may be blocked. Therefore check the power feedback unit periodically (depending on the degree of pollution approx.
  • Page 88: Appendix

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Appendix Appendix 13.1 Options Fuse holder with fuses for mains supply In accordance with table 3.3.3.1.1-5 for the power feedback unit the following fuses are available ® REVCON - type Order designation Case type...
  • Page 89  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Appendix External operating an signalling panel When mounting the device inside a cabinet it is possible to mount an operator panel in the door of the cabinet by using the external operating and signalling panel. The external...
  • Page 90: Revcon Product Overview

     ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Appendix ® REVCON Product overview ® REVCON Power feedback units for short time operation (Crane systems, discontinuous centrifugal, etc.) ® REVCON Power supply- and feedback unit (For multiple motor applications with dynamic alternation of loads) ®...
  • Page 91: Contact

    Eltroplan- REVCON -staff, unless that these have acted inten- ® tional or grossly negligent. Eltroplan- REVCON reserves the right to perform, without previous an- nouncements within the appropriate and reasonable changes at their products - also at already com- missioned.
  • Page 92  ELTROPLAN - REVCON Elektrotechnische Anlagen GmbH Index cable glands ........... 72 operating and signalling board, external ..88 CE-marking ............7 operator’s safety ........16, 57 commutation choke ........22 ordering code ..........4 compensation plants ....... 12, 27 overvoltage suppressor ........

This manual is also suitable for:

Revcon rhd b0 400vRevcon rhd d0 400v

Table of Contents