Related Manuals for Hypertherm HPR260
Summary of Contents for Hypertherm HPR260
- Page 1 HPR260 ® and HPR260XD ® Replacement Transformer Wiring Field Service Bulletin 808270 Revision 0 June 2014...
- Page 2 82 51 701 0358 Fax © 2014 Hypertherm Inc. All rights reserved. HPR and Hypertherm are trademarks of Hypertherm Inc. and may be registered in the United States and/or other countries. All other trademarks are the property of their respective holders.
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Page 3: Electric Shock Can Kill
This Field Service Bulletin provides a guide to making the primary wiring connections between the main contactor and the new transformer of the HPR260 or HPR260XD plasma system. These connections require the use of a new wire group if the plasma system meets the following criteria: ... -
Page 4: Required Tools And Materials
HPR260XD Transformer Wiring HPR260 and HPR260XD transformer replacement kit contents (428329) Part number Description Quantity 014295 HPR260XD/HPR260 transformer 229614 Wire group 104423 Heatshrink tubing, 89 mm (3.5 inches) 200 – 208 V systems use only 21 pieces. 104450 Heatshrink tubing, 100 mm (4 inches) Used in 200 –... - Page 5 This clearance is especially important for the HPR260 and for early model HPR260XD systems. Maneuver the transformer to allow as much clearance as possible but still use the existing bolt holes drilled into the base.
- Page 6 HPR260XD Transformer Wiring 3. From the old transformer, discard the wires that connect C1 to B1 and B1 to A1. See Figure 2. Figure 2 From main contactor. From main contactor Discard C1 to B1 and B1 to A1 from old transformer From main contactor Old transformer...
- Page 7 HPR260XD Transformer Wiring 5. From the new wire group, use the two short wires to connect C4 to B1 and B4 to A1. Use one piece of 75 mm (1 inch) heatshrink tubing (104423) on each connection. 6. Use the long wire to connect C1 to A4. Use one piece of 75 mm (1 inch) heatshrink tubing (104423) on each connection.
- Page 8 This clearance is especially important for the HPR260 and early model HPR260XD systems with serial numbers 005468 and earlier. Maneuver the transformer to allow as much clearance as possible but still use existing bolt holes drilled into the base.
- Page 9 HPR260 and HPR260XD Transformer Wiring 3. Discard the wires that connect C3 to B1 and B3 to A1. See Figure 5. Figure 5 From main contactor Discard C3 to B1 and B3 to A1 From main contactor 4. Reuse the wires that wire connect C1 to C3, C2 to C4, B1 to B3, B2 to B4, A1 to A3, and A2 to A4 and install them on the new transformer.
- Page 10 HPR260 and HPR260XD Transformer Wiring 5. From the new wire group, use the two shorter wires to connect C4 to B1 and B4 to A1. See Figure 6. 6. Use the long wire to connect C1 to A4. 7. Assemble the triple wire connections C4, B4, and A4 using the three mounting screws (075728) provided in the kit.
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