Table of Contents
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®
CliniMix
Lead Safe
with Universal Door 20 Bottom In & Out
PRODUCT CODE:
- 101.10.70.10
TABLE OF CONTENTS
1.0
INTRODUCTION .......................................................................................................................... 1
2.0
SAFETY ....................................................................................................................................... 2
3.0
DESCRIPTION ............................................................................................................................. 2
4.0
DIMENSIONS ............................................................................................................................... 2
4.1
TECHNICAL DATA ...................................................................................................................... 3
4.2
FLOW SIZING GRAPH ................................................................................................................ 3
5.0
WATER SUPPLY CONDITIONS ................................................................................................. 4
5.1
INTRODUCTION .......................................................................................................................... 4
5.2
SUPPLY PRESSURE REQUIREMENTS .................................................................................... 4
6.0
INSTALLATION ........................................................................................................................... 5
7.0
COMMISSIONING ....................................................................................................................... 6
8.0
MAINTENANCE AND SERVICING ............................................................................................. 7
9.0
DISINFECTION .......................................................................................................................... 10
10.0
WARRANTY ........................................................................................................................... 11
11.0
TROUBLESHOOTING ........................................................................................................... 12
12.0
APPENDIX ............................................................................................................................. 13
1.0
INTRODUCTION
−
®
CliniMix
Thermostatic Mixing Valve Cabinets are designed to protect users from scalding or cold water
shock by providing tempered water to the desired outlets.
−
This stainless steel hinged cabinet kit is a lockable cabinet with 20mm copper fittings (2 in and 1 out), which
allows secure installation and safe, simple maintenance of thermostatic mixing valve.
−
Flat faced connections allow removal of the valve without disturbing the pipework.
−
In the event of either hot or cold water supply failure the valve will shut down.
−
Suitable for installation in low pressure systems and will operate with a working pressure as low as 20kPa.
−
Units come complete with right angle isolating ball valve, non-return valve and strainer assemblies.
−
Can be installed in any configuration with the water outlet in the horizontal or vertical position, and inlet
connections can be rotated to suit inlet pipework.
−
Complies with the requirements of AS/NZS 4032.1 - Thermostatic Mixing Valves.
TM
TMV SS Cabinet Assembly
Version 1, 15 June 2020, 1 of 16
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Table of Contents
Summary of Contents for Galvin Specialised CliniMix Lead Safe TMV SS
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Page 1: Table Of Contents
Version 1, 15 June 2020, 1 of 16 ® CliniMix Lead Safe TMV SS Cabinet Assembly with Universal Door 20 Bottom In & Out PRODUCT CODE: - 101.10.70.10 TABLE OF CONTENTS INTRODUCTION .......................... 1 SAFETY ............................2 DESCRIPTION ..........................2 DIMENSIONS .......................... -
Page 2: Safety
Version 1, 15 June 2020, 2 of 16 SAFETY ® The CliniMix Lead Safe TMV SS Cabinet Assembly is a high-performance valve designed to give stable and dependable operation, provided it is installed, commissioned, operated and maintained as per the recommendations outlined in this manual. -
Page 3: Technical Data
Version 1, 15 June 2020, 3 of 16 TECHNICAL DATA MIXED OUTLET TEMPERATURE Factory Preset Temperature 43.5 (°C) 35 – 48 Adjustable Temperature Range (°C) INLET TEMPERATURES Cold Supply (°C) Hot Supply (°C) Temperature Differential (between supply and the outlet) for Stable Operation (°C) Nominal Flow Rate (LPM) (Per Graph) DYNAMIC INLET PRESSURES Hot and Cold Inlet Pressures... -
Page 4: Water Supply Conditions
Version 1, 15 June 2020, 4 of 16 WATER SUPPLY CONDITIONS INTRODUCTION This mixing valve cabinet assembly is manufactured to the highest standards and has approval to AS4032.1 which permits it to be installed in healthcare establishments such as hospitals, nursing homes and residential care homes. -
Page 5: Installation
Version 1, 15 June 2020, 5 of 16 INSTALLATION IMPORTANT: Galvin Specialised products must be installed in accordance with these installation instructions and in accordance with AS/NZS 3500, the PCA and your local regulatory requirements. Water and/or electrical supply conditions must also comply to the applicable national and/or state standards. Failing to comply with these provisions shall void the product warranty and may affect the performance of the product. -
Page 6: Commissioning
Version 1, 15 June 2020, 6 of 16 COMMISSIONING Upon completion of the installation, the TMV must be tested and commissioned as per the procedure outlined below. The entire procedure should be read through thoroughly prior to the commissioning of the TMV. A calibrated digital thermometer having rapid response time with maximum temperature hold, a small flat bladed screwdriver, adjustable spanner and the adjusting key (supplied with the TMV) will be required to check and set out the outlet mixed temperature of the TMV. -
Page 7: Maintenance And Servicing
Version 1, 15 June 2020, 7 of 16 5. Retighten the Temperature Locking Nut with and 6. Push the top cover firmly on to the top of the valve until is ‘snaps’ back into place. adjustable spanner 7. Check the outlet temperature is stable over a full 8. - Page 8 Version 1, 15 June 2020, 8 of 16 ANNUAL MAINTENANCE PROCEDURE ® The Galvin Engineering CliniMix TMV should be inspected and tested annually. The valve should be given a light wipe down of the external surface. The TMV and surrounding areas should be inspected for leaks or water damage and appropriate action taken if required.
- Page 9 Version 1, 15 June 2020, 9 of 16 Unscrew brass top assembly with a suitable Remove O-ring from thread of top assembly. spanner (26mm). Care must be taken to ensure Replace the largest O-ring supplied in the kit that the underside of the cap does not receive (adequately grease O-rings with potable water approved silicon-based lubricating grease such as any damage.
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Page 10: Disinfection
Version 1, 15 June 2020, 10 of 16 8.1 SPARE PARTS Part Replacement Period O Ring Kit 5 yearly Thermostatic Element Assembly (incl. Thermostatic Element/Piston Assembly) 5 yearly Face Seal Washer As required Inlet Fitting Strainer (two) As required ITEM ITEM NO. -
Page 11: Warranty
Version 1, 15 June 2020, 11 of 16 10.0 WARRANTY ® The Galvin Engineering CliniMix Thermostatic Mixing Valve is guaranteed free from manufacturing faults for a period of 12 months, subject to the conditions and exclusions set out below; GALVIN ENGINEERING PRODUCT WARRANTY Galvin Engineering products are warranted to be free from defects in materials and/or workmanship for a period of 12 months service life, and if found by Galvin Engineering to be so defective will be replaced as set out below. -
Page 12: Troubleshooting
Version 1, 15 June 2020, 12 of 16 11.0 TROUBLESHOOTING PROBLEM CAUSE RECTIFICATION − − The desired Hot and cold supplies are fitted to the Ensure the valve has the Hot/Cold supplies fitted mixed wrong connections to the correct connections. −... -
Page 13: Appendix
Version 1, 15 June 2020, 13 of 16 12.0 APPENDIX Galvin Engineering Thermostatic Mixing Valve or Tempering Valve Commissioning Report and/or Maintenance Report Note: Please use a separate form for each valve. The original copy of the report is to be given to the owner/occupier and retained on site for a minimum of 7 years. □... - Page 14 Version 1, 15 June 2020, 14 of 16 Galvin Thermostatic Mixing Valve or Engineering Tempering Valve Commissioning Report and/or Maintenance Report Test Results □ □ Valve considered satisfactory for use: Yes If No, state the reason and action taken: ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ Commissioning Work...
- Page 15 Version 1, 15 June 2020, 15 of 16 Galvin Engineering Thermostatic Mixing Valve or Tempering Valve Commissioning Report Valve Location/Building : ____________________________________________________________________ Room or Area: ____________________________________________________________________________ Work Order No.: ___________________________________________________________________________ Warm Flow rate of Design Water (LPS) Temp of Warm Water (C) Water *Name/Type/Size and location Outlet...
- Page 16 Version 1, 15 June 2020, Page 16 of 16 Galvin Engineering Thermostatic Mixing Valve or Tempering Valve Commissioning/Maintenance Report The following information is to be provided by the site manager/owner/occupier. Valve size and installation recommended by : ______________________________________________________ Valves supplied by: ___________________________________________________________________________ Date of Installation: _________________________________ Drawing No.
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