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Summary of Contents for Donaldson SVU Series
- Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOC-AM06204-01 1019 MASTER LANGUAGE - ENGLISH...
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Page 2: Table Of Contents
Installation, Operation and Maintenance manual CONTENTS TABLE OF CONTENTS ..................3 SAFETY ........................ 4 General safety recommendations ............. 4 Maintenance safety ................... 6 INTRODUCTION ....................7 Product information ................... 7 Function ..................... 7 Specifications .................... 8 Component overview ................9 PRIOR TO INSTALLATION ..................10 Location ....................10 Required tools and equipment ..............10... -
Page 3: Safety
Do not put lit cigarettes or any burning object into the dust collection system. Regular maintenance is important for a good performance of your dust collector. A prudent user of Donaldson Torit equipment should consult and comply with all relevant Fire Codes and/or other appropriate codes when determining the location and operation of dust collection equipment. - Page 4 Installation, Operation and Maintenance manual In each individual case vent design, vent ducts and pressure resistant design are worked out by Donaldson Torit for the specific products, circumstances and environment, and should never be altered unless Donaldson Torit has given explicit admission.
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Page 5: Maintenance Safety
Installation, Operation and Maintenance manual Donaldson will not accept responsibility for safety of persons or objects or operation failure of the SVU if the loading/unloading operations from trucks, transport, positioning at the site, use repairs, maintenance etc. have not been executed in compliance with the warnings described in this manual, and in accordance with the legislation in force. -
Page 6: Introduction
Installation, Operation and Maintenance manual INTRODUCTION Product information The SVU is a very compact and service friendly silo venting filter with innovative PowerCore Filter Packs. ® With a main body manufactured from 304L stainless steel as standard, it is a much better alternative to a sock filter and ensures compliance with the relevant health and safety and CoSHH legislation. -
Page 7: Specifications
Installation, Operation and Maintenance manual Specifications Body Height above silo open: 1080 mm closed: 532 mm Height 709mm total – see drawing Plan 1150mm x 935mm – cover, see drawing Mounting Flange diameter DN800 mm (as per ISO 24154) Design Pressure +/- 5000Pa Weight 65 kg... -
Page 8: Component Overview
Installation, Operation and Maintenance manual Component overview weather cover compressed air line latch clamp controller mounting flange diaphragm valve PowerCore filter pack DUNGS pressure switch ® pack supports t-piece Figure 1: Component overview... -
Page 9: Prior To Installation
The dust collector is normally shipped by truck and should be checked for any damage that may have occurred during shipping. Compare the parts received against the packing list. If there is damage or parts missing, notify the delivery company and your local Donaldson Torit representative. Packing list consists of: •... -
Page 10: Installation
Installation, Operation and Maintenance manual INSTALLATION Unload and transport of the unit Before unloading, remove all packing and strapping. The unit is packed in horizontal position, without the filter packs installed. The installation of the filter packs is described in chapter ‘Installation of elements’. A crane or pallet truck is recommended for the unloading and transport of the SVU. - Page 11 Installation, Operation and Maintenance manual Figure 3: Lifting unit Remove the lifting aids after installation and store them in a dry location. Figure 4: Removal of lifting aids...
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Page 12: Installation Of Unit
Installation, Operation and Maintenance manual Installation of unit The installation has to be carried out by authorized personnel only. Make sure the safety of the surroundings and operating personnel is guaranteed before commencing the installation. Make sure all necessary equipment is present and clear installation procedures are laid out. -
Page 13: Installation Of Powercore Elements
Installation, Operation and Maintenance manual Apply MS polymer sealant around every hole and along inside of hole pattern, as shown in figure, to ensure correct sealing. Figure 6: Sealing details Installation of PowerCore elements Before performing any maintenance or work on the unit, make sure that: the electricity is disconnected •... - Page 14 Installation, Operation and Maintenance manual Figure 7: Pack-clamping frame When replacing filter packs, first remove old packs by lifting them out of the unit. Lift the packs in a straight motion to prevent them from getting stuck (see figure 8). After removal, place the old packs into a sealable bag and dispose of the filter pack properly.
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Page 15: Controller
Installation, Operation and Maintenance manual If in doubt regarding the safe disposal of the used filter pack, consult your local regulations. Figure 8: Removing / replacing filter packs Before installing new filter packs, clean the surface around the openings where the filter packs will be seated in order to ensure a good seal. -
Page 16: Electrical Connections
Installation, Operation and Maintenance manual the plug-in of the connectors: it is better to renounce and carefully check the connection. • The DIN 43650 connectors are rated for IP65 protection level, but they should be correctly installed. It is necessary to follow the next steps: Before every manoeuvring on the connectors (insertion, extraction, opening of the cap), it is necessary to disconnect the electric power- supply. -
Page 17: Controller Settings
Installation, Operation and Maintenance manual In case the controller is not working properly, please double check if the 230 VAC signal is available on top of the silo. There might be losses from power source to controller due to the length of the cables. If power on top of the silo is sufficient, double check the controller settings as explained in chapter ‘Controller Settings’. - Page 18 Installation, Operation and Maintenance manual Pause Position (sec) Rotating Commutator to set the pause time Working time Trimmer to set the min.: 80 msec. working time max.: 650 msec. 57,6° set time: 100 msec. Positions PostP enabled Dip-switches for various options see note 1 2 3 4 see note...
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Page 19: Compressed Air Connections
Installation, Operation and Maintenance manual Compressed air connections The SVU dust filter requires an independent supply of clean, dry compressed air. Details of recommended pressure and air consumption requirements are given in the table below. A design label is attached to each manifold. In order to ensure the correct air pressure is supplied, a gauge and moisture separator/ pressure regulator should be fitted in the line to the filter. -
Page 20: Start-Up Checklist
Installation, Operation and Maintenance manual START-UP CHECKLIST Ensure a proper sealant or gasket is used between the unit flange and silo. Ensure the dust collector is securely bolted to the silo. Ensure the compressed air connection is connected properly. ... -
Page 21: Operation Schedule
Installation, Operation and Maintenance manual OPERATION SCHEDULE Weeks Checkpoint Type of control Sealant / Check if still properly sealed (no leakages detected) • gasket Manifold Check if compressed air on top of the silo is still between • 4 and 6 barg. Humidity level Check if there is no moisture or condensation inside the •... -
Page 22: Supplementary Information
5. Other items of equipment, not supplied under the Scope of Delivery from Donaldson Torit, should be installed, operated and maintained according to the documentation supplied with the respective equipment. 6. Where necessary for safety, the dust collector is fitted with fixed guards.
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