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SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERIVICE OF THIS HYDRAULIC BREAKER. REPAIRS AND / OR SERVICE TO THIS HYDRAULIC BREAKER MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. Model Serial Number Year of Construction Soosan Heavy Industries Co.,Ltd...
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The decals must be inspected periodically to ensure that all wording is legible. The decals must be replaced if illegible. Replacement decals can be obtained from your authorized Soosan Distributor. ● The hydraulic breaker will become very hot during operation. Allow time for hydraulic breaker to cool down before touching hydraulic breaker parts.
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We appreciate your purchasing a Soosan Hydraulic Breaker. The Hydraulic Breaker, designed and built to provide durable operation under any working conditions, has been developed by Soosan's excellent engineering techniques with accumulated experiences for many years. Without proper handling, regular inspection and maintenance, however, the machine fails to display its full capacity, resulting in various troubles of machine parts.
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10. Inspection and Charging N Gas at Back head 11. Inspection and Charging N Gas at Back head 12. Trouble Shooting chart 13. Hydraulic Oil 14. The Auto Lubrication Kit(Option) 15. Underwater Operation of the Breaker(Option) PARTS LIST Soosan Heavy Industries Co.,Ltd...
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This manual contains safety, operation, and routine maintenance instructions. It doesn't contain service disassembly and service assembly instructions. If needed, complete service disassembly and service assembly instructions are contained in manual which can be ordered from your Soosan Hydraulic Breaker authorized and certified dealer.
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■ To avoid personal injury or equipment damage, all breaker repair, maintenance and service must only be performed by authorized and properly trained personnel. ■ If you do not understand how to operate safely your breaker, contact an authorized Soosan Dealer for Soosan Heavy Industries Co.,Ltd...
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2) Use eye protection 3) Use breathing protection 4) Use the manual before use ■ Greasing Sticker (SOOSAN D83 168) 1. Fill cavity with recommended grease. 2. Grease whenever pin looks dry. 3. Failure to comply with these instruction can result in damage to demolition &...
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D43 114 ↑ SB50 C02 193 ↑ C13 328 ↑ C03 116 ↑ SB60 ↑ ↑ C23 353 ↑ C23 113 ↑ SB70 C03 296 D83 166 L03 150 ↑ L03 148 LEFT RIGHT MAIN BODY Soosan Heavy Industries Co.,Ltd...
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C62212 C62213 C02135 D83168 E93138 SB121 C02138 C03192 C63254 C62212 C62213 C02135 C02136 C62245 SB130 C02138 C03192 D83241 C62212 C62213 C02135 C02136 D82115 SB151 C03193 C03192 C73167 C62212 C62213 C02135 C02136 C73130 LEFT RIGHT MAIN BODY Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker 1 1 2 S O O S A N ! WARNING ! FLYING DEBRIS KEEP CLEAR. S B1 0 0 E 93 1 99 USE PROTECTIVE UNIT PREVENT INJURY. SOOSAN Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Local safety regulations. Enter any local safety regulation here, keep these instructions in an area accessible to the operator and maintenance personnel. Soosan Heavy Industries Co.,Ltd...
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(Except for pin, hose, fitting and tubing) * The above specifications are subject to change without prior notice for the quality enhancement. * The above Noise level is TS-P type. * Rod is long type standard. Soosan Heavy Industries Co.,Ltd...
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(Except for pin, hose, fitting and tubing) * The above specifications are subject to change without prior notice for the quality enhancement. * The above Noise level is TS-P type. * Rod is long type standard. Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker 3. External Dimension 3.1 SIDE & TOP Type Ⅱ Ⅱ SIDE TYPE TOP TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Ⅱ Ⅱ SIDE TYPE TOP TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Ⅱ Ⅱ SIDE TYPE TOP TYPE (? 53) Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Ⅱ Ⅱ SIDE TYPE TOP TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Ⅱ Ⅱ SIDE TYPE TOP TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Ⅱ Ⅱ SIDE TYPE TOP TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE TOP TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1017.5 TOP TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1195 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1246.5 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1265 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1364 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1405 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1449.5 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1486.5 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SIDE TYPE 1630 TRENCH TYPE Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker ■ SB45 151TS ∼ Model Thickness SB45TS-P SB50TS-P SB60TS-P SB70TS-P SB81TS-P SB100TS-P SB121TS-P SB130TS-P SB140TS-P SB151TS-P 4. Preparation for Installation and Operation. Soosan Heavy Industries Co.,Ltd...
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■ Recommended circuit relief setting pressure and back pressure MODEL SB10II SB20 SB30II SB35II SB40II SB43II SB45 SB50 REMARK Relief Setting Pressure[kg/㎠] Back Pressure [kg/㎠] MODEL SB60 SB70 SB81 SB100 SB121 SB130 SB140 SB151 REMARK Relief Setting Pressure[kg/㎠] Back Pressure [kg/㎠] Soosan Heavy Industries Co.,Ltd...
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■ Side Bracket Type Breaker pipe lines Side bracket Shut off valve Hydraulic oil tank Low-pressure line Oil filter High-pressure line Breaker body Foot pedal Control valve Hydraulic pump ■ Top Bracket Type & Trench Type. Top bracket Soosan Heavy Industries Co.,Ltd...
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(6) Be careful to prevent mud or dust from entering oil hoses and pipe lines. Plug oil hoses with hose plug and pipe lines with union caps. Bind high-and low-pressure hoses with a wire to prevent them from getting mud. Soosan Heavy Industries Co.,Ltd...
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WARNING THE HYDRAULIC SYSTEM TO THE BASE MACHINE MUST BE CHECKED BY AN AUTHORIZED SOOSAN SERVICE ENGINEER BEFORE FIRST USE AND AFTER ANY MODIFICATIONS. WARNING MAKE SURE THAT THE HYDRAULIC BREAKER VALVE OF HYDRAULIC SYSTEM IS PROPERLY SET.
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[2] On the contrary, when position is excessive enough to break rocks with front of the base machine raised, the machine may suddenly tilt forward the moment rocks are broken. Then, the breaker body or the end of bracket may violently hit against rocks and result in damage. Soosan Heavy Industries Co.,Ltd...
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This causes the rod to seize and to be broken and piston to be damaged. When breaking, fully stabilize the rod first and then select the point of a rock on which hammering can be performed in a stable condition. Soosan Heavy Industries Co.,Ltd...
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[6] Do not use rod as a lever. Do not put the rod into a crack in rock and move the rod to and fro to breaker the rock, otherwise the rod will be broken or the bracket will be damaged. Soosan Heavy Industries Co.,Ltd...
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[7] Do not operate breaker when all components except rod are immersed in water and mud. Underwater usage of the breaker will cause internal damage to the breaker. Consult Soosan for modifications if you have an underwater requirement. [8] Do not allow the breaker to fall to a rock.
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[10] Lifting thing by hanging wire in the bracket or rod not only causes damage to the breaker but also is very dangerous. Soosan Heavy Industries Co.,Ltd...
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[12] Stop operation when hoses are vibrating abnormally. Check the hoses on the high pressure and low pressure sides of the breaker for abnormal vibration. If they are vibrating abnormally, contact the nearest Soosan dealer. [13] Avoid blank hammering. Blank hammering accelerates wear and tear on breaker and carrier components and may result in failure of one or more components.
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CAUTION Regular inspection is essential for keeping hydraulic breaker operating in the best condition consult with the Soosan service station for regular inspection and maintenance. Customers are recommended to contact the service station for inspection within six months after delivery.
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● Remove N2 Gas * Back head * Accumulator ● Paint area fallen off After under water operating ● Clean and grease after dissemble all parts of main body * The maintenance related with carrier follows carrier manufacturer rule Soosan Heavy Industries Co.,Ltd...
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& - Oil hose - Replace when damaged. oil leakage - Abnormal oil leakage - Connection of back head - Consult with Soosan for and cylinder further inspection. - Gap between front head and rod ※ But small leakage is normal.
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E : BRACKET FIXING BOLT I : ADAPTER G : AIR CHECK VALVE B : ACCUMULATOR SOCKET BOLT D : CAP, PLUG ACCUMULATOR GAS PRESSURE C : ACCUMULATOR COVER BOLT * GREASING 20cc pouring after 1 hour using Soosan Heavy Industries Co.,Ltd...
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Flat type rod worn more than 45mm or moil type and wedge,universal type rods worn back more than Typical fractures caused by excessive bending 75mm of working end classed as reasionable life. of the rod. Warranty claims rejected. Warranty claims rejected. Soosan Heavy Industries Co.,Ltd...
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In disassembling the front head pin and stop pin, assemble or disassemble with following method. 1) Assembling the rubber ● Method #1 ● Method #2 2) Disassembling the rubber plug ● Method #1 ● Method #2 Soosan Heavy Industries Co.,Ltd...
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Reject MODEL Inside Dia. Inside Dia. SB10II SB20II SB30II THRUST BUSH SB35II THRUST BUSH (Measure at center) SB40II SB43II SB45 SB50 SB60 SB70 SB81 FRONT COVER SB100 SB121 FRONT COVER SB130 (Measure at 10mm) SB140 SB151 Soosan Heavy Industries Co.,Ltd...
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53.5 50.5 7.4 Rod pin Unit(mm) REJECT MODEL Length Length SB10II SB20II SB30II SB35II SB40II SB43II SB45 SB50 SB60 Wear limit Wear limit SB70 New part New part SB81 88.5 85.5 SB100 SB121 SB130 SB140 SB151 Soosan Heavy Industries Co.,Ltd...
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SB100 17.5 15.5 SB121 17.5 15.5 SB130 17.5 15.5 SB140 17.5 15.5 SB151 7.6 Front head pin Unit(mm) Reject MODEL Outside Dia Outside Dia SB45 SB50 SB60 SB70 SB81 SB100 SB121 SB130 Measure Diameter SB140 SB151 Soosan Heavy Industries Co.,Ltd...
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SB81 New Part SB100 SB121 SB130 SB140 952.5 SB151 7.8 Piston Unit(mm) Wear MODEL Length Limit SB10II SB20II SB30II SB35II SB40II SB43II SB45 SB50 SB60 Wear Limit SB70 SB81 SB100 New Part SB121 SB130 SB140 SB151 Soosan Heavy Industries Co.,Ltd...
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11) Open the valve completely and discharge gas inside the 3-way valve assembly. Remove the 3-way valve assembly from the charging valve of Back Head and install the plug to the charging valve. At this time prevent contamination from entering the breaker. Soosan Heavy Industries Co.,Ltd...
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■ N2 Gas charging tools to Back Head ITEM PART No. Q'ty PART NAME C61204 1 SET Gas Charging Set 2900003 Gas Cylinder C91121 Bombe Adapter Nut C91122 Bombe Adapter 2651001 Synflex Hose C91142 B-3way Valve Assembly Relief valve Back Head Surface Temperature(°C) Soosan Heavy Industries Co.,Ltd...
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10) Loosen the relief valve of the 3-way valve assembly to discharge the N2 gas remaining in the charging hose. 11) Remove the charging hose, 3-way valve assembly and bushing and tighten the plug(9) and cap(11). Soosan Heavy Industries Co.,Ltd...
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Caution ! Pressurized container ! Discharge prior to disassembly ! Do not open without reading the Operation Manual or consulting the authorized service personnel ! ■ Accumulator(B) Sticker (C61211) - appears on the accumulator body SOOSAN C61211 Soosan Heavy Industries Co.,Ltd...
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B-3 Way Valve Assembly 2850010 O-Ring U81414 O-Ring Hex Bushing 2850014 O-Ring U81276 O-Ring Plug 2850014 O-Ring U81275 O-Ring Cap U81266 Accumulator Charging Valve 2850003 O-Ring Conversion table for charging N gas pressure to accumulator Accumulator Surface Temperature(℃) Soosan Heavy Industries Co.,Ltd...
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Front Head or Rod. 5. Piston works but does not * Stuck in rod * Remove front parts and pull out hammer. rod. * Repair with a grindstone. Ask base machine service station to repair defective base machine. ※ Soosan Heavy Industries Co.,Ltd...
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(2) When recommended brands of hydraulic oil are not available (3) When hydraulic oil supplied for the base machine differ from the recommended one. ■ Hydraulic Oil and Grease Recommended for Hydraulic Grab by Soosan LUBE & SPEC HYDRAULIC OIL...
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Hydraulic oil turns black as the breaker fails to display best performance. The old oil is assumed to be contaminated when there is a visual difference between the old new oil color and functions begin to deteriorate when hydraulic oil turns darker than the new oil color (ASTM number) by more than two. Soosan Heavy Industries Co.,Ltd...
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■ The Auto lubrication kit’s Parts List Model Part No. Part Name 2851019 O-Ring C01157 G-Adapter ALL MODEL 2551042 Hose 2700403 Grease Nipple SB45, 50, 60, 81, 81A 100, 121, 130, 140, 151 Grease Pump Grease Pump SB10II, 20II, 30II, 40II, 43II Soosan Heavy Industries Co.,Ltd...
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Tie band 25510A1 Hose E95 005 Hose Joint 2791001 Quick Coupler 2711600 H-Adapter-40 2551071 Compact hose C01 157 G-Adapter 2851019 O-Ring 7101003 AV Cable 7105002 Terminal Ring E95 004 Bracket 4210010 Spring Washer 4002153 Hex Bolt Soosan Heavy Industries Co.,Ltd...
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The air capacity levels are in the following chart. Supply appropriate air flow rate in accordance with the breaker model and operating depth. SB10Ⅱ SB43Ⅱ SB20Ⅱ SB40Ⅱ SB30Ⅱ SB50 SB60 SB45 SB35Ⅱ SB70 SB81 SB100 SB121 SB130 SB151 Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker ■ Illustration for installing Underwater Breaker(SB10II~SB151) Part No. Part Name Q'ty 2850017 O-Ring C01 158 W-Adapter 2551242 Hose C01 162 Air Check Valve Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker SOOSAN Soosan Heavy Industries Co.,Ltd...
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Parts No. and Parts Name : d. Quantity : e. Customer's Name and Address : Please use genuine parts of SOOSAN to maintain the machine performance as a new one. Take notice that SOOSAN won't guarantee the defects which may occur by using different parts from SOOSAN genuine parts.
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6. Standard top type(Cap mounting) 7. Backhoe type 8. Ts type 9. New trench type 10. Trench plus 11. Ts-p type 12. Oil hose 13. Tool set 14. back head charging(Option) 15. Accumulator charging tool set 1. Main Body ▣ Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Soosan Heavy Industries Co.,Ltd...
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2850017 ← ← ← ← ← O-Ring F01 128 ← ← F81 114 Cover Plate 2702221 ← Hollow Hex Plug Heli Sert Coil U81 175 Hex Head Plug 2702193 * ( ) is applied to SB40. Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker ▣ Soosan Heavy Industries Co.,Ltd...
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2850007 2850010 ← O-Ring 2841218 2841217 ← Back-Up Ring C21 149 C31 210 ← Valve Adjuster 4100305 4100306 ← Socket Plug Not Use Square Ring Not Use Socket Plug Not Use 2851007 2851014 ← ← O-Ring Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker ▣ Soosan Heavy Industries Co.,Ltd...
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2841202 ← 2841216 ← Back-Up Ring C31 210 ← C61 233 ← C71 162 ← Valve Adjuster 4100306 ← 4100308 ← 4100309 ← Socket Plug Not Use 4130039 ← ← ← ← 4130041 Heli Sert Coil Soosan Heavy Industries Co.,Ltd...
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← ← P.V.C Plug O-Ring Not Use Sockrt plug Not Use O-Ring Not Use Back-Up Ring Not Use Cylinder Adjuster Not Use Nut(4100308) Not Use Socket Plug Not Use 2851014 ← ← ← ← ← O-Ring Soosan Heavy Industries Co.,Ltd...
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Parts No. Parts No. Parts No. Spring 2610466 ← ← ← 2610470 2610571 ← ← Hose Hose C34 100 ← ← ← ← C64 100 ← ← Plug O-ring 2856004 ← ← ← ← 2856005 ← ← Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker 13. Tool set TOOL BOX GREASE GUN L-WRENCH T-WRENCH SINGLE SPANNER EYE BOLT DOUBLE SPANNER PIN BAR PLIERS SINGLE RING SPANNER Soosan Heavy Industries Co.,Ltd...
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C61 204 1set Gas charging set 2900003 Gas cylinder 2651001 Synflex hose C91 142 B-3Way valve assembly C91 122 Bombe adapter C91 121 Bombe adapter nut F01 137 Long adapter : Use in TS & TS-P type Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker 15. Accumulator charging Tool set PARTS No. Q'ty PARTS NAME C61 205 1set Accumulator gas charging set C61 204 1set Gas charging set 2850010 O-Ring U81 414 Hex bushing 2850014 O-RING Soosan Heavy Industries Co.,Ltd...
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Soosan Hydraulic Breaker Product Recording Record information about your product in this page. Demolition & Sorting Grab Model : Serial Number : Date of Delivery : Dealer : Address : Phone No : FAX No : Notes Soosan Heavy Industries Co.,Ltd...
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