Table of Contents

Advertisement

Quick Links

Heli-PUMP
oPerations
ManUal
2020 VERSION F

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HELI-PUMP and is the answer not in the manual?

Questions and answers

Summary of Contents for SEI Industries HELI-PUMP

  • Page 1 Heli-PUMP oPerations ManUal 2020 VERSION F...
  • Page 2 SEI INDUSTRIES LTD. 7400 Wilson Avenue Delta, B.C. Canada V4G 1H3 Phone: (604) 946-3131 Fax: (604) 940-9566 E-Mail: seisales@sei-ind.com Website: www.sei-ind.com COPYRIGHT © 2020 SEI INDUSTRIES LTD. ALL RIGHTS RESERVED PRINTED IN CANADA 2020 Heli-Pump Operations Manual We Engineer Solutions (Version F)
  • Page 3: Table Of Contents

    Model PSHR 2420 Heli-Pump, Part # 003687 ..........5 Model PSHR 2420-2 Heli-Pump, Part # 009923 ..........6 Model PSHR 23020 Heli-Pump AC, Part # 003687A ........7 Model PSHR 11020 Heli-Pump AC, Part # 003687B ........8 Model PSD 688 Maritime Pump, Part # 006647 ..........9 Section 2: Pump Safety Safety Procedures ......................10...
  • Page 4 Section 6: Parts Part Lists ........................31 Model Slimline, Part # 003530 ..............31 Model PSHR 1210 Heli-Pump, Part # 003595 ..........32 Model PSHR 2410 Heli-Pump, Part # 003594 ..........33 Model PSHR 2420 Heli-Pump, Part # 003687 ..........34 Model PSHR 2420-2 Heli-Pump, Part # 009923 ..........35 Model PSHR 23020 Heli-Pump, Part # 03687A ...........36...
  • Page 5: Section 1: Heli-Pump Overview

    PSHR 2420-2 Heli-Pump: 20 USGPM (75 LPM) 20 amps 24 VDC (Part # 009923) • PSHR 23020 Heli-Pump AC: 20 USGPM (75 LPM) 2.3 amps 230 VAC (Part # 003687A) • PSHR 11020 Heli-Pump AC: 20 USGPM (75 LPM) 4.9 amps 110 VAC (Part # 003687B) •...
  • Page 6: Model Specifications

    Model Specifications Section 1: Heli-Pump Overview Model Specifications Model Slimline Pump, Part # 003530 Standard Equipment List 10 USGPM (37 LPM) 24 VDC, 10 AMP electric pump. Replaceable absorbent cartridge filter Leak-proof hard carrying case with lock. 12 ft. of 1” discharge hose with nozzle.
  • Page 7: Model Pshr 1210 Heli-Pump, Part # 003595

    Model Specifications Section 1: Heli-Pump Overview Model PSHR 1210 Heli-Pump, Part # 003595 Standard Equipment List 11 USGPM (40 LPM) 12 VDC, 18 AMP electric pump. Dispensing nozzle. Drum suction tube. 12 ft. of 1” discharge hose, with nozzle. 12 ft. of 1” suction hose with camlocks.
  • Page 8: Model Pshr 2410 Heli-Pump, Part # 003594

    Model Specifications Section 1: Heli-Pump Overview Model PSHR 2410 Heli-Pump, Part # 003594 Standard Equipment List 11 USGPM (40 LPM) 24 VDC, 10 AMP electric pump. Dispensing nozzle. Drum suction tube. 12 ft. of 1” discharge hose, with nozzle. 12 ft. of 1” suction hose with camlocks.
  • Page 9: Model Pshr 2420 Heli-Pump, Part # 003687

    Model Specifications Section 1: Heli-Pump Overview Model PSHR 2420 Heli-Pump, Part # 003687 (With single stage filter) Standard Equipment List 20 USGPM (75 LPM) 24 VDC, 20 AMP electric pump. Dispensing nozzles Drum suction tube. 12 ft. of 1” discharge hose, with nozzle.
  • Page 10: Model Pshr 2420-2 Heli-Pump, Part # 009923

    Model Specifications Section 1: Heli-Pump Overview Model PSHR 2420-2 Heli-Pump, Part # 009923 (With two stage filtration) Standard Equipment List 20 USGPM (75 LPM) 24 VDC, 20 AMP electric pump. Dispensing nozzle. Drum suction tube. 12 ft. of 1” discharge hose.
  • Page 11: Model Pshr 23020 Heli-Pump Ac, Part # 003687A

    Model Specifications Section 1: Heli-Pump Overview Model PSHR 23020 Heli-Pump AC, Part # 003687A (With single stage filtration) Standard Equipment List 20 USGPM (75 LPM) 230 VAC, 2.3 AMP electric pump. Dispensing nozzle. Drum suction tube. 12 ft. of 1” discharge hose.
  • Page 12: Model Pshr 11020 Heli-Pump Ac, Part # 003687B

    Model Specifications Section 1: Heli-Pump Overview Model PSHR 11020 Heli-Pump AC, Part # 003687B (With single stage filtration) Standard Equipment List 20 USGPM (75 LPM) 110 VAC, 4.9 AMP electric pump. Dispensing nozzle. Drum suction tube. 12 ft. of 1” discharge hose.
  • Page 13: Model Psd 688 Maritime Pump, Part # 006647

    Marine re-fuelling: Commercial and Military Dry Weight Heli-Pump lb (kg) Dimensions 136 (62) in (cm) in (cm) in (cm) Voltage 19 (48) 32 (81) 24 (61) 12 VDC Amps Section 2: Pump Safety We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 14: Section 2: Pump Safety

    • Do not operate the pump against a closed discharge valve for long periods. • Do not attempt to pump water or corrosive materials. The Heli-Pump was designed to handle petroleum products only. • Shut down an overheated pump immediately.
  • Page 15: Service

    Observe precautions against electrical shock or sparks when servicing the pump. Always disconnect power before repairing or servicing. Never apply electrical power to the system when any of the cover plates are removed. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 16: Section 3: Pump Operations

    When starting a new unit or one that has been idle for a long time, pump fuel back in to the storage tank for several minutes. This will purge all the hoses of air and rinse out any contamination which may have entered the system during storage or transport. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 17: Dispensing Fuel

    To avoid pump damage, do not run the pump for more than ten minutes with the nozzle closed. Filter Instructions There are two types of filter systems available on Heli-Pump models. One type is a spin-on absorptive cartridge and the second type utilizes an aluminium housing with a replaceable internal filter/separator cartridge.
  • Page 18: Filter Safety Precautions

    Rules prohibiting smoking and open flames in the area must be established and strictly enforced. Spin-On Filter Important Note Used filter cartridges are a fire hazard. They must be enclosed in a metal or approved fuel container. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 19: Models Slimline, Pshr 2410 And 1210 Pumps

    To coat the gears, remove the plug on the top of the pump and pour a small quantity of motor oil into the gear cavity. Replace the plug, turn the pump on and open the nozzle. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 20: Motor Protector

    Clean the strainer with a soft-bristled brush and solvent. If the strainer is very dirty, compressed air may be used. If damaged, replace the strainer. Remove four screws and cover. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 21 Clean the cover plate and O-ring. Coat the O-ring lightly with grease. Place the strainer in the cavity. Ensure the cover plate O-ring is properly seated and tighten the strainer access cover plate. Insert strainer, inspect and place O-ring and attach cover. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 22: Models Pshr 2420, 2420-2, 11020 And 23020 Pumps

    Duty cycle: 30 minutes ON and 30 minutes OFF. • Motor: 1750 RPM UL Listed, CSA certified • Inlet 1" • Outlet 1" Important Note For more pump information, please refer to the manufacturer’s manual in the appendix. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 23: Model Psd 688 Pump

    Clean inlet strainer after every 50 hours of operation. Remove the pump assembly from its case by removing nuts. Caution Do not use spin-on absorptive cartridges with pre-mixed fuels containing anti-icing additives. Spin-On Filter We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 24 After cleaning the strainer, replace the strainer and cover. Make sure the cover seal is in place. Important Note For more pump information, please refer to the manufacturer’s manual in the appendix. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 25: Priming All Pump Systems

    If the procedures above have been followed and the pump still fails to prime or dispense fuel, the pump motor may be Inlet supply port. defective and should be reported to an SEI representative for disposition. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 26: Section 4: Fuel Meters

    The large meter display represents the batch total for each fuel delivery. Before dispensing fuel, reset the batch total to zero by turning the reset knob on the side of the meter counter clockwise. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 27: Maintenance

    Hold the cover plate in position and replace the four screws by alternately tightening these screws until the cover plate is firm against the meter housing. Inspect O-ring and assemble. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 28: Section 5: Filters

    Rules prohibiting smoking and open flames in the area must be established and strictly enforced. Important Note Used filter cartridges are a fire hazard. They must be enclosed in a metal or plastic fuel container. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 29: Models Slimline, Pshr 2410 And Psd 688 Filters

    The pleated accordion style design provides a large surface area for maximum dirt holding capacity. Models are offered for particulate filtration down to 1/2 micrometer size with 98% plus efficiency. Performance is not affected by the presence of common surface active agents. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 30: Models Pshr 1210, 2420, 11020 And 23020 Filters

    (15 psi), or when there is a significant reduction in flow, or after one year of service – whichever occurs first. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 31: Model Pshr 2420-2 Filter

    (15 psi) or when there is a significant reduction in flow, or after one year of service – whichever occurs first. Repeat for second filter if gauge shows red. Refer to the Cartridge Replacement procedures in Section 6. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 32: Filter Maintenance

    When any of the above noted conditions indicate that cartridge replacement is necessary, observe the following procedures. Place a container under the filter and open the drain valve on the housing bottom and allow all the fluid to drain from the unit. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 33 Loosen the four knobs attaching the head to the housing flange. Loosen the four knobs. Lower housing until you can pull the cartridge free and lower it into the filter cannister. Remove the canister and the filter from the pump frame. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 34 15. During the initial filling and, after the above maintenance, and while the unit is in operation, examine the housing and all connections for leaks, including the head/flange junction. 16. Ensure any and all leaks are identified and repaired before allowing fuel to flow through housing. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 35: Section 6: Parts

    010726 MANUAL, HELI-PUMP 003235 STUB, DRUM, 1” MNPT, STL 002933 NOZZLE, DISPENSING, 3/4" 008733 PASTE, WATER, FINDING, KOLOR KUT 002931 SWIVEL, 3/4" MNPT X 3/4" FNPT, AL 011066 STRAPS, HELI, SLIMLINE We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 36: Model Pshr 1210 Heli-Pump, Part # 003595

    Part Lists Section 6: Parts Model PSHR 1210 Heli-Pump, Part # 003595 ITEM PART # DESCRIPTION 003253 METER, FLOW, LITERS 003326 PUMP, FUEL, 10GPM, 12VDC 003245 HOUSING, FILTER 009504 FILTER, ELEMENT, 1 MICRON 010955 GROUND, ASSEMBLY, 20’ 004849 FRAME, HELI, PUMP 007831 HOSE, ASSEMBLY, 1”...
  • Page 37: Model Pshr 2410 Heli-Pump, Part # 003594

    Part Lists Section 6: Parts Model PSHR 2410 Heli-Pump, Part # 003594 ITEM PART # DESCRIPTION 003327 PUMP, FUEL, 10 USGPM, 24VDC 003229 CORD, POWER 010868 FRAME, HELI, PUMP 007831 HOSE, ASSEMBLY, AVI. 1” X 23” 009504 FILTER, ELEMENT, 1 MICRON...
  • Page 38: Model Pshr 2420 Heli-Pump, Part # 003687

    Part Lists Section 6: Parts Model PSHR 2420 Heli-Pump, Part # 003687 ITEM PART # DESCRIPTION 003329 PUMP, FUEL, 20 USGPM, 24VDC 003229 CORD, POWER 010868 FRAME, HELI, PUMP 007831 HOSE, ASSEMBLY, AVI. 1” X 23” 009504 FILTER, ELEMENT, 1 MICRON...
  • Page 39: Model Pshr 2420-2 Heli-Pump, Part # 009923

    Part Lists Section 6: Parts Model PSHR 2420-2 Heli-Pump, Part # 009923 ITEM PART # DESCRIPTION 006698 FRAME, PUMP, AL 003329 PUMP, FUEL, 20USGPM, 24VDC 003391 HOSE ASSEMBLY, AVI. 003253 METER, FLOW, LITERS 010955 GROUND ASSEMBLY, 20’ 003245 HOUSING, FILTER...
  • Page 40: Model Pshr 23020 Heli-Pump, Part # 03687A

    Part Lists Section 6: Parts Model PSHR 23020 Heli-Pump, Part # 003687A ITEM PART # DESCRIPTION 011618 PUMP, FUEL, 20 USGPM, 230V 003229 CORD, POWER 010868 FRAME, HELI, PUMP 007831 HOSE, ASSEMBLY, AVI. 1” X 23” 009504 FILTER, ELEMENT, 1 MICRON...
  • Page 41: Model Pshr 11020 Heli-Pump, Part # 03687B

    Part Lists Section 6: Parts Model PSHR 11020 Heli-Pump, Part # 03687B ITEM PART # DESCRIPTION 004933 PUMP, FUEL, 20 USGPM, 120V 003229 CORD, POWER 010868 FRAME, HELI, PUMP 007831 HOSE, ASSEMBLY, AVI. 1” X 23” 009504 FILTER, ELEMENT, 1 MICRON...
  • Page 42: Model Psd 688 Maritime Pump, Part # 006647

    HOSE, 1’ x 12’6’ ASSEMBLY 011018 FRAME, MARITIME, PUMP 008733 PASTE, WATER, FINDING, KOLOR CUT A 12VDC model is also available. Use Pump #003327 instead of Pump #003326 (all other parts are identical). We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 43: Accessories

    002931 SWIVEL, 3/4" MNPT X 3/4" FNPT AL 002933 NOZZLE, 3/4" 003235 STUB, DRUM, 1” MNPT, STL 003293 PASTE, WATER, FINDING, 3OZ 003390 HOSE, ASSEMBLY, SUCTION 010955 GROUNDING, ASSEMBLY WITH CLIPS We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 44: Slimline And Maritime Pump Filters

    FILTER, ELEMENT, 1 MICRON F3 FILTER, SEPARATOR 013421 FILTER, ELEMENT COALESCER FILTER, SEPARATOR PSHR 2420-2 Pump Filter PART # DESCRIPTION FILTER TYPE 009504 FILTER, ELEMENT, 1 MICRON F3 FILTER, SEPARATOR 013421 FILTER, ELEMENT, ABSORBING MONITOR We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 45: Section 7: Warranty

    There are no implied warranties nor is there any warranty that can be assumed from any representation of any person, except the company itself. Exclusions This warranty is void if the product is not assembled, used and/or maintained in accordance with the operator’s manual supplied by SEI. We Engineer Solutions 2020 Heli-Pump Operations Manual (Version F)
  • Page 46: Appendix

    Please note that the appendix is a separate document due to its size although it is typically bundled with the manual when you order a Heli-Pump. If you require the appendix (because of downloading the manual from the website or because you did not receive it with your manual), please contact SEI Industries at 1-604-946- 3131 or by emailing seisales@sei-ind.com.

Table of Contents