Subscribe to Our Youtube Channel
Related Manuals for Kobelt Accu-Steer HPU200
Summary of Contents for Kobelt Accu-Steer HPU200
- Page 1 HPU200 Accu-Steer Hydraulic Power Unit Owner’s Operation, Installation & Maintenance Manual January 2020 Kobelt Manufacturing Co. Ltd.
- Page 2 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. NOTES RECORD DATA BEFORE INSTALLATION FOR FUTURE REFERENCE Model #: Serial #: Date of Purchase: Date of Installation: Rev B MNL-HPU200 2 of 36...
-
Page 3: Table Of Contents
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. ABLE OF ONTENTS Introduction ......................4 Contact ........................4 Safety ........................4 Product Description ....................6 Components ......................6 Technical Specifications ................... 8 Installation ......................11 Mechanical ......................11 Hydraulic ........................ 11 Electrical ........................ -
Page 4: Introduction
Kobelt reserves the right, without notice, to change the design, or construction, of any products and to discontinue or limit distribution of any products. Kobelt also reserves the right to change, or update, without notice, any technical information contained within this document. - Page 5 • Do not carry out any modifications to the product. • Only use authentic Kobelt spare parts. • Observe all local regulations, directives and laws during the installation of this product. • All installation, commissioning, and maintenance work must only be conducted by qualified personnel.
-
Page 6: Product Description
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. RODUCT ESCRIPTION The Accu-Steer Electric Pumpset is designed to interface hydraulic steering with electric/autopilot control. Its compact and rugged construction provides ease of installation along with long life operation. This unit is available in a wide range of voltages and flows for both standard and custom requirements. - Page 7 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. the pump unit is self-contained, installation involves connecting the pump to the steering lines and the electrical control and adjusting the unit to the requirements of the vessel. 2.1.1 Electric Motor The electric motor is a heavy-duty totally enclosed, fan-cooled unit featuring high efficiency permanent magnet construction, oversized brush gear with easy access, and standard foot and face mountings.
-
Page 8: Technical Specifications
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. ECHNICAL PECIFICATIONS Table 1: HPU200 Technical Specifications – DC Configurations MODEL HPU200-12 HPU200S-12 HPU200-24 HPU200S-24 KOBELT P/N: 600-140 600-140SS 600-141 600-141SS NOMINAL MOTOR VOLTAGE 12 VDC 24 VDC MAXIMUM MOTOR CURRENT 58 A... - Page 9 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. 2.2.1 Temperature Limits The motor temperature has a maximum limit of 248 F [120 C]. Allowing the temperature to exceed this limit will permanently damage the motor windings. The maximum oil temperature limit is 149 F [65 Observe the operating temperature range limits as presented in Table 1.
- Page 10 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Figure 2: Hydraulic Schematic Rev B MNL-HPU200 10 of 36...
-
Page 11: Installation
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. NSTALLATION ECHANICAL The pump set must be placed on a horizontal bracket with a solid foundation. It should be close to and below the steering lines for ease of connections and bleeding. - Page 12 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. A shut-off, or isolation, valves are strongly recommended for all three lines to provide isolation in case of pump set failure. Ensure the plugs remain in place until the unit is ready for connection.
-
Page 13: Electrical
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Figure 4: Connections in Top Face of Hydraulic Manifold (4) four hydraulic connections are required: • Connect ports ‘CYLINDER’ to the (2) two steering cylinder ports. It is not critical to identify which of the steering lines is Port or Starboard as most new autopilots will determine the pump direction and program the drive outputs to suit. - Page 14 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. When AC drive motors or large DC drive motors are used, the customer should ensure that their motor protection and starting circuits conform to ABYC recommendations or other applicable local electrical codes. Ensure that the electrical cable used to supply the motor and control connections are sized properly to prevent unreasonable voltage drop.
- Page 15 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. 3.3.1 DC Motor Wiring The following section details the motor wiring for either 12 VDC or 24 VDC motor operation. Figure 6: HPU200 DC Motor Wiring Diagram 3.3.2 AC Motor Wiring The following section details the motor wiring for either 115 VAC or 230 VAC operation.
- Page 16 Example Connection Diagrams The following section contains various example methods for connection of the HPU. It is recommended that installation work is carried out by a Kobelt Partner, authorized service representative, or trained installation technician. Please contact the nearest Kobelt authorized distributor for assistance.
- Page 17 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Figure 9: HPU200 Autopilot Wiring Diagram, Common Positive Rev B MNL-HPU200 17 of 36...
-
Page 18: Commissioning
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. OMMISSIONING & B YDRAULIC LEED After the hydraulic and the electrical connections have been completed, open all isolating valves and allow enough time for the pump and lines to fill with oil. Start the pump and observe the pressure gauge. -
Page 19: Functional Test
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. UNCTIONAL The Function Test should be carried out while the vessel is still at dock and before it is taken out to sea after installation has been completed. After installation and filling has been completed, perform the following function tests: Power ON the HPU Power ON the autopilot (or electronic jog lever). -
Page 20: Operation
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. PERATION The HPU operates as follows: • Manifold receives oil from pump, and outputs to steering lines. Output flow determining the speed of the rudder. • Output flow is controlled by flow control valves. -
Page 21: Maintenance
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. AINTENANCE REVENTATIVE AINTENANCE During normal operation of the pump, the high-pressure filter should be checked periodically and changed or washed out if contaminated. If the speed of the steering system begins to gradually slow down. It is an indication that the filter is plugging. -
Page 22: Recommended Spare Parts
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. ECOMMENDED PARE ARTS As a minimum Kobelt recommends the following spare parts are on-hand: Table 5: Recommended Spares ITEM KOBELT PART # HPU200 REPAIR KIT (12 VDC) 600-140-RK • Motor Repair kit 7070-0019-RK •... -
Page 23: Troubleshooting
If you encounter problems with the operation of your product, please refer to the trouble- shooting suggestions before contacting Kobelt for assistance. If the steps below do not resolve your issue, please reach out either Kobelt directly or our Dealers in your area. Table 6: Common Solutions... -
Page 24: Warranty
If any part is found to be defective, Kobelt will replace said part FOB the Kobelt factory provided that any such defective part is returned by the Buyer with freight and applicable forwarding charges prepaid by the Buyer. -
Page 25: Appendix A: Installation Dimensions
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. A: I PPENDIX NSTALLATION IMENSIONS Figure 10: HPU200 Installation Dimensions Rev B MNL-HPU200 25 of 36... -
Page 26: Appendix B: Parts List
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. 10 A B: P PPENDIX ARTS Figure 11: HPU200 Parts Diagram Rev B MNL-HPU200 26 of 36... - Page 27 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Table 7: HPU200 Parts List for DC Configurations HPU200-12 HPU200-24 Model No.: HPU200S-12 HPU200S-24 ITEM DESCRIPTION HPU MOTOR/ PUMP ADAPTOR 7001-0030 MANIFOLD 502-406 HPU200 TUBE 7056-0071 FLARELESS TUBE NUT, 1/2 7039-0630 FLARELESS TUBE FERRULE, 1/2...
- Page 28 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. SCREW, FLAT SKT HD, #10 UNC X 1/2 1015-0808 PLUG, HEX HEAD, 16 ORB 7039-0679 ADAPTER, STR, 10 MORB X 10 FJIC 7039-0157 HPU FOOT MOUNT PLATE 7057-0011 SCREW, FLAT SKT HD, 5/16-18 UNC X 3/4...
- Page 29 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Table 7: HPU200 Parts List for AC Configuration HPU200- HPU200- 115/230-12 115/230-24 Model No.: HPU200S- HPU200S- 115/230-12 115/230-24 ITEM DESCRIPTION HPU MOTOR/ PUMP ADAPTOR 7001-0030 MANIFOLD 502-406 HPU200 TUBE 7056-0071 FLARELESS TUBE NUT, 1/2...
- Page 30 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. SCREW, SKT HD, 8-32 UNC X 3/8 1002-0706 LOCK WASHER HIGH COLLAR, #8, 1023-0407 SCREW, FLAT SKT HD, #10 UNC X 1/2 1015-0808 PLUG, HEX HEAD, 16 ORB 7039-0679 ADAPTER, STR, 10 MORB X 10 FJIC...
-
Page 31: Appendix C: Manifold Assembly Parts
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. 11 A C: M PPENDIX ANIFOLD SSEMBLY ARTS Figure 12: 502-406 Manifold Parts Diagram Rev B MNL-HPU200 31 of 36... - Page 32 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Table 8: HM450 Manifold Parts Table Part No.: 502-406 ITEM DESCRIPTION HM450 MANIFOLD BODY 7001-0046 FLOW CONTROL NEEDLE SIZE 07 7044-0012 PRESSURE GAUGE, 1450 PSI, 04 ORB 7088-0025 PLUG, HEX SKT, 04 ORB, PLATED STEEL...
-
Page 33: Appendix D: Typical System Arrangement
HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. 12 A D: T PPENDIX YPICAL YSTEM RRANGEMENT Figure 13: Typical System Arrangement, Closed Loop Rev B MNL-HPU200 33 of 36... - Page 34 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Figure 14: Typical System Arrangement, Open Loop In this arrangement, the suction block must be removed. Rev B MNL-HPU200 34 of 36...
- Page 35 HPU200 Hydraulic Power Units Kobelt Manufacturing Co. Ltd. Page Intentionally Left Blank Rev B MNL-HPU200 35 of 36...
- Page 36 Kobelt Manufacturing Co. Ltd. 8238 129th Street Surrey, British Columbia, Canada, V3W 0A6 Sales Tel: +1-604-572-3935 Fax: +1-604-590-8313 Email: sales@kobelt.com Website: www.kobelt.com Made in Canada / Printed in Canada...
Need help?
Do you have a question about the Accu-Steer HPU200 and is the answer not in the manual?
Questions and answers