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PNG3XX INSTALLATION MANUAL
NAM-PNG3xx-TM-EN-C.doc
Optical Portal
"PNG38X-39X Series"
INSTALLATION MANUAL
PNG3XX OPTICAL PORTAL
The information contained in this document is the property of Automatic
Systems and is confidential. The recipient shall refrain from using it for any
purpose other than the use of the products or the execution of the project to
which it refers and from communicating it to third parties without written prior
agreement of Automatic Systems. Document subject to change without notice.
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Table of Contents
Related Manuals for Ier Automatic Systems PNG3 Series
Summary of Contents for Ier Automatic Systems PNG3 Series
- Page 1 PNG3XX OPTICAL PORTAL Optical Portal “PNG38X-39X Series” INSTALLATION MANUAL The information contained in this document is the property of Automatic PNG3XX INSTALLATION MANUAL Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems.
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Page 2: Table Of Contents
Table of contents 1. IMPORTANT INFORMATION ............................6 1.1 Direction Names and Conventions ..................... 7 1.2 Before You Begin – Required Objects ....................7 1.3 Required Cables or Conduits ......................8 1.4 U.L. (Underwriters Laboratories) Notes ....................9 1.5 Installation Notes – Measurements ....................10 1.6 Baseplates ............................ - Page 3 4. REFERENCE..................................41 4.1 Low Voltage Cables ........................41 4.1.1 Belden 8466 ..........................41 4.2 Motor Interconnect Cable ........................ 43 4.1.1 Belden 29500..........................43 4.2 Belden Remote Console Cable ......................46 4.3.1 Belden 8459 ..........................46 4.3.2 Belden 540BUE......................... 47 4.3.3 Belden 530BUE......................... 48 4.4 Electrical Diagram ...........................
- Page 4 Illustrations Figure 1: Baseplate Important Areas ..........................7 Figure 2: 380 Baseplate..............................11 Figure 3: 390 Baseplate..............................11 Figure 4: 381 Baseplate..............................12 Figure 5: 391 Baseplate..............................12 Figure 6: 382 Baseplate..............................12 Figure 7: 392 Baseplate..............................13 Figure 8: Emergency Opening: Power Shut Down Wiring ....................13 Figure 9: Hoods and Doors..............................
- Page 5 Thank you for buying an Automatic Systems PNG. WARNING "PNG38 " PTICAL ORTAL IS MADE VARIOUS MECHANICAL AND ELECTRICAL COMPONENTS ARELESSNESS DURING ANY WORK ON THE MACHINE MAY SERIOUSLY ENDANGER YOUR SAFETY S SOON AS YOU OPEN THE HOUSING SWITCH OFF THE MAIN CIRCUIT BREAKER IN THE MASTER UNIT WHICH IS LOCATED BEHIND THE (MF).
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Page 6: Important Information
1. IMPORTANT INFORMATION IMPORTANT: SAFETY INSTRUCTIONS WARNING – TO REDUCE THE RISK OF INJURY OR DEATH, READ AND FOLLOW ALL SAFETY INSTRUCTIONS BEFORE INSTALLING, OPERATING, OR SERVICING THE PNG. Installing an access control obstacle entails responsibilities with regard to the safety of people: For users •... -
Page 7: Direction Names And Conventions
1.1 Direction Names and Conventions • Direction A: is the direction a pedestrian is traveling as one enters the premises from uncontrolled to secure areas • Direction B: is the direction a pedestrian travels when exiting the secure space to leave the premises. -
Page 8: Required Cables Or Conduits
Any power tools and hardware needed to set anchors or pierce the flooring A multimeter capable of measuring resistance, current and voltage to 240 volts AC Information relevant to the access control including wiring diagrams and legends Any preferred method to punch holes in the baseplates for conduits 10. -
Page 9: Underwriters Laboratories) Notes
1.4 U.L. (Underwriters Laboratories) Notes The entire device is UL-325 listed. The UL file number is E210350. The UL listing is your assurance of safety in the ongoing operation of this device. Specific protection is incorporated - such as finger shutters, limited torque of the obstacle’s movement, and isolated electrical currents. -
Page 10: Installation Notes - Measurements
1.5 Installation Notes – Measurements The baseplates are not templates. They are not the same size as the PNG units. While the baseplates can aid in laying out the PNG positions, it is important to NOT use these as templates. Do not use their outer dimensions for measuring, as they differ slightly from the actual outside dimensions of the PNG. -
Page 11: Baseplates
1.6 Baseplates The following illustrations are showing the six different baseplates for the six different PNG models. They all share the following elements: There are four holes in every baseplate for the anchor bolt. All baseplates have marked areas where the contractor is permitted to make holes for conduits. The cable conduit maximum height above ground is maximum 2”... -
Page 12: Figure 4: 381 Baseplate
Sides are the preferred area of entry Center area Hole preferred zone (typ) Cable conduits maximum height above ground is 2" in this area The only drilled holes are the four anchors holes. Cable conduits holes must be cut by the contractor. Figure 4: 381 Baseplate Sides are the preferred area of entry Center area... -
Page 13: Emergency Opening
S ides are the preferred area of entry C enter area H oles preferred zone (typ) C able conduit m axim um height above ground is 2" in this area The only drilled holes are the four anchors holes. C able conduits holes m ust be cut by the contractor. Figure 7: 392 Baseplate 1.7 Emergency Opening The PNG are designed to be installed in conjunction with emergency systems such as a fire alarm. -
Page 14: Installation
2. INSTALLATION 2.1 Move and Unpack Equipment L egend 1,2,3,4= S ide Doors 5,6= T ops 7,8= E xtension Doors Figure 9: Hoods and Doors Move the PNG to the installation site using a forklift. Remove PNG from the shipping crate. -
Page 15: Equipment Zones (Locations) And Conventions
2.2 Equipment Zones (locations) and Conventions 2.2.1 Conventions and Locations According to the layout of the components in the PNG, the following terms and locations apply: Kindly note the A and B directions and relationship to the areas. SECURE SIDE DIRECTION B - EXIT LOCATION SR - MOTOR... -
Page 16: Location Mf (Master Front)
2.2.2 Location MF (Master Front): Figure 11 represents the Master unit (right) and Intermediate unit Master Side Power supply backplate. Toroidal Transformer Variable Frequency Drive (VFD) Circuit Breaker Low Voltage Transformer Fuse Main Circuit Breaker Variable Frequency Drive (VFD) A/K/A Motor Driver Slave motor Interconnection... -
Page 17: Location Mr (Master Rear)
2.2.3 Location MR (Master Rear): The Figure 12 represents the Master unit (right) and Intermediate unit Master Side PLC backplate. However note that the motor under the interface board (AS1007) and the low voltage terminal blocks are present only in an intermediate unit. Programmable Logic Controller Interface Board... -
Page 18: Location Sr (Slave-Rear)
2.2.4 Location SR (Slave-Rear): 2.2.4.1 Slave Unit Figure 13 represents the slave unit (left) SR location only. Low voltage interconnect terminal blocks (may appear slightly different) Slave unit motor interconnection junction box [On intermediate unit- Slave side- it is behind the PLC backplate] Figure 13: –Slave Unit Low Voltage &... -
Page 19: Preliminary Site Work
2.3 Preliminary Site Work • Position the equipment according to the site's general layout. Be careful not to bend or twist the unit during transport or positioning. • Place the stainless steel baseplates according to the layout, Space the units as per layout (The centerline of the baseplate can be used as a template). -
Page 20: Figure 15 - Anchoring Bracket
1/2" Diameter Drill Bit (masonry) Figure 15 - Anchoring Bracket • The included expansion anchors may not be suitable for every application. It is important that you use the correct anchors for your specific needs. For example, if you are anchoring to a thin slab that has access underneath, you may need to through bolt the unit. -
Page 21: Figure 16 - Right Baseplate (Master) Representation With Punched Holes And Anchors
Install the electrical power and control cabling as follows: Install power using individual branch circuits to each right and intermediate pedestal: 120VAC with ground, using 3 conductors – 15Amp, #12 AWG minimum (or to local code). Install a ground wire using #16 AWG (minimum) between left pedestal and intermediate pedestal. This ensures that all units have a solid ground. -
Page 22: Installing The Unit
Contractor has set the anchors through baseplate Conduits and cables enter through hole cut by contractor – Figure 17 - Baseplate Installation with Anchors Set and Conduit Cutout 2.4 Installing the Unit • Make sure that the baseplates have been placed on the floor, and that they are straight and flat on the ground. -
Page 23: Figure 18: Measuring Finger Shutter Openings
To ensure the proper operation of the PNG, confirm that the obstacles are perfectly ARNING vertical and that the frame is not even slightly distorted. • Secure the unit firmly to the floor by tightening the nuts onto the threaded portion of the expansion bolts or other anchors that have been set. -
Page 24: Figure 19 Leveling The Png
Figure 19 Leveling the PNG • If you accidentally twisted the unit during installation, you may need to realign the entire frame. An inability to obtain consistent measurements shown in the figure above is an indication of this. If the frame is twisted out of alignment, please call for specific technical assistance. -
Page 25: Electrical Connections
2.5 Electrical Connections Most startup difficulties are the result of incorrect wiring. Every effort must be taken to ensure that the wiring is installed as instructed. Damage or faulty operation may result if the actual installation does not conform to the following. 2.5.1 Power Requirements The PNG model “UL PNG38x and 39x”... -
Page 26: Installation Wiring
2.6 Installation Wiring 2.6.1 Master (Right) Unit 2.6.1.1 Location MF: Master Unit- Inside Front Door • Connect the main incoming power supply (120V) into the main power junction box. The power should be an independent branch circuit using individual neutrals. If acceptable to your AHJ, you may interrupt power to open the PNG for a fire emergency through a mechanical set of relay contacts. -
Page 27: Intermediate Unit - Slave Side
2.6.2.2 Location MR: Master Side- Inside Rear Door • Connect the motor interconnect cable (high voltage interconnect) into the motor junction box. This junction box is marked 240V. This marking is for internal use only. No external power is wired to this. -
Page 28: As1007 Board (Interface)
2.7 AS1007 Board (Interface) Following is a partial list of terminals you may require for connecting specific auxiliary devices to the PNG. The terminal connections are described and grouped by different sections such as X14 or Open direction A: (also called crossing request, or RTE) ..........X13-1 (Common)........................X13-2 Open direction B ....................... -
Page 29: Figure 21: X13 Terminals
BUZZER X-17 X-11 TEST TEST DIR A DIR B X-12 X-13 DirB PASS X-14 11 12 13 14 15 16 18 19 20 15 16 18 19 20 21 22 24 25 26 27 28 8 9 10 11 12 13 RTE-B PassA OK-A RTE-A... -
Page 30: Wiring Principle For One Lane
2.8 Wiring Principle for One Lane: SECURE SIDE DIRECTION B - EXIT From Access Sys. Low Voltage Interconnect Motor J.B. Interface LoVolt Board Term. Power In JB 120VAC Motor J.B. PUBLIC (UNSECURED) SIDE DIRECTION A - ENTRY Figure 23: Wiring Principle for Single Lane •... -
Page 31: Wiring Principle For Multiple Lanes
2.9 Wiring Principle for Multiple Lanes: SECURE SIDE SECURE SIDE SECURE SIDE DIRECTION B - EXIT DIRECTION B - EXIT DIRECTION B - EXIT From Access Sys. From Access Sys. From Access Sys. Low Voltage Interconnect Low Voltage Interconnect Low Voltage Interconnect Interface Interface Interface... -
Page 32: Options - Remote Control Panel (Remote Console)
2.10 OPTIONS - Remote Control Panel (Remote Console) Figure 25: Master-Slave Control Panels PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior... -
Page 33: Figure 26: Rack Mount Single Control Panel
Figure 26: Rack Mount Single Control Panel Figure 27: Control Panel with Backbox Remote Control Panels are always wired to the Interface boards within the Master units in location MR. In some cases, such as with Master/ Slave or other dual control, additional wires are required between the separate control panels themselves. -
Page 34: Start-Up
3. START-UP 3.1 Final Adjustments Photocell locations and quantities are shown in the figure below. Please note the different quantities according to model number. PNG380-390 PNG381-391 PNG382-392 Figure 28: Cell Numbers 3.1.1 Detailed Calibration Method of Omron Type Photocells The proper operation of the PNG gate requires the correct alignment of the photocells: the infrared beam must be as best as possible centered on the corresponding reflector/receiving photocell. - Page 35 Fig. A The equipment must be powered and the reflectors / emitter photocell and the smoked Plexiglas strip over the cells must be clean. Proceed as follows to adjust the cells: • Set the operation selector to the L (light) position. In this setting, the photocell output stays ON when the beam of the sensor is not blocked (See figure B) : Fig.
- Page 36 VERTICAL ADJUSTMENT SCREW HORIZONTAL ADJUSTMENT SCREW Fig. C • Turn the sensitivity potentiometer (Fig. A) gradually towards the minimum (MIN) position until the orange LED goes OFF. • Increase the photocell detection sensitivity by turning the sensitivity potentiometer gently towards the MAX position until the orange LED goes ON again.
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Page 37: Detailed Limit Switches Adjustment Procedure
3.1.2 Detailed Limit Switches Adjustment Procedure. IMPORTANT: SAFETY INSTRUCTIONS WARNING – TO REDUCE THE RISK OF INJURY OR DEATH, TURN OFF THE POWER SUPPLY USING THE CIRCUIT BREAKER PRIOR TO PERFORMING THE ADJUSTMENT! 3.1.2.1 Closing Limit Switch Adjustment OPENING LIMIT SWITCH LIMIT CLOSING BRACKET... -
Page 38: Figure 30 : Closing Limit Switch Adjustment Step 4-7
Figure 30 : Closing Limit Switch Adjustment Step 4-7 4. Block the glass in the fully open position. Crank resting on the open position bumper. 5. Move the opening limit switch bracket so that the edge of the roller bracket is lined up with the edge of the cam (see line and dot on the picture). -
Page 39: Figure 32 : Opening Limit Switch Adjustment Step 1-4
3.1.2.2 Opening Limit Switch Adjustment Figure 32 : Opening Limit Switch Adjustment Step 1-4 1. Block the glass in the fully open position. Crank resting on the open position bumper. 2. Move the opening limit switch bracket so that the edge of the roller bracket is lined up with the edge of the cam (see line and dot on the picture). -
Page 40: Check List
3.2 Check List Before you start the unit, read through and check the following items. • Ensure that the equipment is correctly grounded [ground bolt in the main 120V connection box located at the bottom of the housing, inside the unit, location MR. •... -
Page 41: Reference
4. REFERENCE 4.1 Low Voltage Cables 4.1.1 Belden 8466 PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems. - Page 42 4.1.2 Comtran 7110 PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems.
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Page 43: Motor Interconnect Cable
4.2 Motor Interconnect Cable 4.1.1 Belden 29500 PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems. - Page 44 PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems.
- Page 45 PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems.
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Page 46: Belden Remote Console Cable
4.2 Belden Remote Console Cable 4.3.1 Belden 8459 PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems. -
Page 47: Belden 540Bue
4.3.2 Belden 540BUE PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems. -
Page 48: Belden 530Bue
4.3.3 Belden 530BUE PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems. -
Page 49: Electrical Diagram
4.4 Electrical Diagram 4.4.1 Interconnect Diagram Figure 33 : PNG-EL-01-EN-D Interconnect Wiring Diagram PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior... -
Page 50: Wiring Diagram
4.4.2 Wiring Diagram Figure 34: 082703-E18-EN-F Power Supply – Drive Wiring Diagram PNG3XX INSTALLATION MANUAL The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to NAM-PNG3xx-TM-EN-C.doc which it refers and from communicating it to third parties without written prior agreement of Automatic Systems.
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