Table of Contents
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CONTENTS:
Page 1
Specifications
Page 2-5
Warning and Safety
Page 6-14
Assembly
Page 15
Operating Instructions
Page 15
Preventative Maintenance
Page 16
Shop Press Diagram
Page 17
Shop Press Parts List
Page 18
Ram Diagram
Page 19
Ram Parts List
Page 20
Pump Diagram
Page 21
Pump Parts List
Page 22
Bed Winch Diagram/Parts List
Page 23
Warranty Information
SPECIFICATIONS
Rated Capacity
Dimensions
Ram Stroke
Bed Depth
Bed Width
Throat Depth
Throat Width
Hydraulic
Pressure
Working Range
Air Fitting
Air Pressure
Weight
Page 1
150 Ton
55" W x 85" H
12.78"
14.17"
39.37"
13/15"
25.24"
57.7 MPA
2.67" to 35"
1/4" NPT
120-200 PSI
2,645 lbs.
Model 862ASD
150 Ton Super Duty Shop Press
INSTRUCTION MANUAL
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Table of Contents
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Summary of Contents for AFF 862ASD
- Page 1 Model 862ASD 150 Ton Super Duty Shop Press INSTRUCTION MANUAL CONTENTS: Page 1 Specifications Page 2-5 Warning and Safety Page 6-14 Assembly Page 15 Operating Instructions Page 15 Preventative Maintenance Page 16 Shop Press Diagram Page 17 Shop Press Parts List...
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Page 2: Safety Requirements
WARNING and SAFETY This manual includes the hazard symbols defined below when the operations or maintenance job involves a potential danger. These symbols describe the level of danger involved in performing a job on the tool and the precautions to take to avoid the hazard. - Page 3 Hazards Personnel safety must have top priority. Thoroughly read the operation manuals to completely understand proper procedures before maintenance or inspection work. Basic Safety Instructions Failure to comply with the following could result in serious injury or death. IMPORTANT This press is shipped with a removable Guard, determine if the included guard is appropriate for the application, due to the wide variety of pressing / bending applications, it is impossible to incorporate one guard that will apply to all applications.
- Page 4 Prohibited Dangerous Actions This section describes examples of dangerous actions not only during equipment operation, but also during maintenance and inspections. To avoid accidents, thoroughly read and understand the instructions below regarding dangers related to each mechanism prior to any maintenance or inspection work. Use a qualified person to keep the lift in good condition.
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Page 5: Warning Label
Check for the safety of people working around the Tool, before powering it. Warning Label Drawings below show warning labels attached to the machine. Hand crush force from above Read operator’s manual Consult technical manual proper service procedures Must wear protective clothes Must wear protective gloves Must wear safety helmet Must wear protective shoes... - Page 6 ASSEMBLY Item Unit Value Capacity Stroke 57.7 Pressure of Hydraulic System Working Range 68~889 Air Inert Fitting 1/4" Air Pressure 120-200 Bed Size Width 1000 Prepare Before Using The units are generally too heavy to be moved by hand. Therefore, use the correct transport and lifting equipment. The weights and dimensions of this press are shown in the chart above.
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Page 7: Installation
Installation The machine must only be installed and commissioned by qualified personnel! All relevant safety regulations must be strictly adhered to! Prior to First Use • Before the first use, fix the machine to the floor by anchor bolt. Ensure the standing surface of the machine site is firm and horizontal, and that sufficient lighting is provided. - Page 8 1. To avoid any damage to the machine or personal injury, remove the small parts packed in case first. 2. Remove the polybag covering the press. 3. Use a fork lift to take the press out of case. 4. Double check parts to ensure they are all there.
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Page 9: Base Assembly
BASE ASSEMBLY 1. Assemble the base to the body frame by Bolt M14*40(03), Washer 14(04) and Lock Washer 14(05). (refer to fig 1) 2. Fix the 4pcs supports (35) to the body frame part B and C by using BoltM14*40(03), Washer 14 (04),Lock washer 14 (05)and Nut M14(06) .(refer to fig.2) PRESSURE GAUGE ASSEMBLY 1. -
Page 10: Pump Assembly
PUMP ASSEMBLY 1. Fix the pump assembly. (23) to the body frame by using Bolt(34) and Lock washer 10 (33). 17 (refer to fig.4) 2. Take off the plunger P62 from the Oil hose(P01) .(refer to fig.5) 3. Take off the plunger(88) from Valve(87) (Avoid the O-ring fall down from Valve(87) refer to fig 6 4. - Page 11 PIN ASSEMBLY Take out the Pin(60)and retainer ring(61). Insert the pin(60)to the hole on the frame, then fix the retainer ring(61). Refer to Fig.10 GRID GUARD ASSEMBLY Take out ScrewM8*45(83) , washer (84),lock washer 8(85)and Nut 8(85), assembling the slide(92/93)to the frame, and tighten it.
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Page 12: Read Before Using
BED ADJUSTMENT 1. Assembling the Handle (12) to Hand wrench, turn the Handle(12) clockwise, then the Bed Frame (63)will move up(A) and turn the Handle(12) anticlockwise, the Bed Frame(63)will move down(B).(Refer to Fig.13) Fig.13 READ BEFORE USING 1. Open the Valve (87) by turning it anticlockwise to position A. (Refer to Fig.14) 2. - Page 13 Before you purge the air, make sure that all previous assembly steps have been completed Fig.17 Air Purge for Pump 1. After connecting to the air source turn the selector to position 2 and press the foot pedal for 30 seconds 2.
- Page 14 PISTON EXTENSION AND RETRACTION 1. Extending the Ram can be operated either manually or by air. Operating by air: 1. Connecting the air hose of air foot valve to the Air source. (fig 16) 2. Turn the handle lever of selector valve to position 3. (fig 17) 3.
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Page 15: Operation
OPERATION 1. Turn the handle lever of selector valve to position 3, then depress the air foot valve (32), and the piston rod will extend quickly. When the saddle gets close to the work piece, change to manual operation. 2. According to handle tube usage, insert the handle tube into the handle base(P43) and pump the handle tube, the piston rod extends slowly. - Page 16 SHOP PRESS DIAGRAM Page 16...
- Page 17 No. DESCRIPTION QTY/UNIT No. DESCRIPTION QTY/UNIT Welded Frame Spring Cap Bracket Spring For Ram Bolt Bolt Washer Big Roller Lock Washer Protection1 Protection2 Saddle Roller3 Screw Bolt O-Ring Retainer Ring Lifting Roller Screw Frame Bed Ram Plate Pipe Oil Hose 1 Pipe Assy Oil Hose 2 Hand Wrench...
- Page 18 RAM DIAGRAM R 1 8 R O B R 0 9 R 0 9 R O S Page 18...
- Page 19 RAM PARTS LIST No. DESCRIPTION QTY/UNIT R01 Round Nut R02 Lengthen Connector R03 Nylom Block R04 Washer R05 O-Ring R06 O-Ring R07 Piston Rod R08 O-Ring R09 Washer R10 Piston R11 Limited Valve Core R12 Spring No. DESCRIPTION QTY/UNIT R13 Screw R14 O-Ring R15 Washer R16 Nut...
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Page 20: Pump Diagram
PUMP DIAGRAM Page 20... -
Page 21: Pump Parts List
PUMP PARTS LIST DESCRIPTION QTY/UNIT DESCRIPTION QTY/UNIT Oil Hose Pump Core Base Small Oil Tank U-Ring Connector O-Ring Lock Washer Washer Screw Small Pump Core Base Steel Ball Washer Spring O-Ring Copper Washer Big Pump Core Base Screw Screw Retainer Ring Screw Steel Ball Handle Base... - Page 22 Bed Winch No. DESCRIPTION QTY/UNIT No. DESCRIPTION QTY/UNIT Support Plate 1 W10 Washer Shaft W11 Washer Screw W12 Worm Shaft Winch W13 Washer Rivet W14 Screw Washer W15 Worm Worm Wheel W16 Cover Round Pin W17 Reducer Casing Screw Page 22...
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Page 23: Year Limited Warranty
1 YEAR LIMITED WARRANTY SureWerx USA Inc. warrants, to the final purchaser, jacks and related service equipment distributed by it to be free from defects in material and workmanship for a period of 1 year from date of sale. This warranty covers SureWerx USA Inc. and Viking branded products. If a jack or related equipment is determined to be defective during the warranty period, it will be repaired or replaced without charge provided that the equipment is shipped, transportation charges prepaid and with proof of purchase to SureWerx USA Inc.
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