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Reliable Equipment & Service REL-10-I Operator's Manual

10,000 psi intensifier single & double acting hydraulic 10,000 psi intensifier / valve
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OPERA
OPERA T T T T T ORS'
OPERA
OPERA
OPERA
REL-10-I
10,000 PSI INTENSIFIER
This revolutionary intensifier will increase line
pressure to a maximum of 10,000 psi and is fully
c o m p a t i b l e w i t h a l l h i g h p r e s s u r e h y d r a u l i c
equipment. (i.e. Crimping, Cutting & Spearing Tools)
NO
NOTICE
NO
NO
NO
Sizes, weights and tool specifications listed in this
manual are subject to change without notice.
Please consult factory for information and updates.
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: REL-10-I & REL-10-I-SA
SOURCE PRESSURE: 2,000 PSI
INTENSIFIED PRESSURE: 10,000 PSI
SERIAL NO.: ____________
YEAR: ___________
TICE
TICE
TICE
TICE
Intensifier
ORS'
ORS'
ORS' GUIDE
ORS'
Failure to read and understand these warnings and
safe handling instructions could result in severe
personal injury and or death.
Manual 02-16
1
GUIDE
GUIDE
GUIDE
GUIDE
REL-10-I-SA
REL-10-I-SA/D
SINGLE & DOUBLE ACTING
HYDRAULIC 10,000 PSI
INTENSIFIER / VALVE
The NEW
REL-10-I-SA/D
& double acting control systems
provides a unique solution to your
high pressure tooling requirements.
This system combines the
power of a high pressure
intensifier with the simplicity
of a fixed position three
way control valve.
WARNING
WARNING
WARNING
WARNING
WARNING
All information found in this guide must be
read and understood before operation or
testing of this tool.
single

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Summary of Contents for Reliable Equipment & Service REL-10-I

  • Page 1 301 Ivyland Road • Warminster, PA 18974 • USA All information found in this guide must be Phone: 215-357-3500 • Fax: 215-357-9193 read and understood before operation or MODEL: REL-10-I & REL-10-I-SA testing of this tool. SOURCE PRESSURE: 2,000 PSI Failure to read and understand these warnings and...

  • Page 2: Registration & Distributor Information

    DISTRIBUTED BY TABLE OF CONTENTS Registration ........2 Reservoir Clean & Fill ....14 Tool Quick Reference ....3-4 Major Components . 15-16 (Fig. 1 & General Safety Issues ....5-7 External Assembly ... 17 (Fig. 3) SPECIFICATIONS Motor Assembly ...

  • Page 3: Table Of Contents

    Registration & Distributor Information .............2 Table of Contents ....................3 Tool Quick Reference (REL-10-I) ..............4 Tool Quick Reference (REL-10-I-SA) ..............5 Tool Quick Reference (REL-10-I-SAD) ............6-7 General Safety Issues ................. 8-10 Pre-Operation ....................11 Hydraulic Fluids ....................11 Connections and Hoses (ALL MODELS) ............12 Operation (REL-10-I-SA) .................13...

  • Page 4: Tool Quick Reference (Rel-10-I)

    REL-10-I INTENSIFIER 10,000 PSI Height 4.50 in. Length 5.25 in. Width 4.25 in. Weight 9.75 lb. A SMALL A SMALL A SMALL T T T T T OOL FOR OOL FOR OOL FOR OOL FOR A BIG JOB! A BIG JOB!

  • Page 5: Tool Quick Reference (Rel-10-I-Sa)

    REL-10-I-SA SINGLE ACTING 10,000 REL-10-I INTENSIFIER PVA-00L3 3-WAY VALVE REL-10-I-SA provides quick advance SPECIFICATIONS and retract for high pressure (10,000 psi) single acting spring return tools, without the need for HYDRAULIC SYSTEM ....Open or Closed Center additional H/P hoses, couplers or an in-line MOTOR ............Gear Driven...

  • Page 6: Tool Quick Reference (Rel-10-I-Sad)

    RELIABLE EQUIPMENT COMBINES FORCE & FUNCTION REL-60SA REL-10-I-S/DA S/A CRIMPING HEAD REL-10-I-S/DA TYPICAL SINGLE ACTING SET-UP (SHOWN ON THE RIGHT) TYPICAL DOUBLE ACTING SET-UP (4-WAY VALVE REQUIRED) (SHOWN BELOW) 3VE3 10,000 PSI HOSE REL-10-I-S/DA 3VE3 10,000 PSI HOSE SET PVA 1122...
  • Page 7 PVA-00L3 REL-10-I-S/DA SINGLE-ACTING CONTROL VALVE SINGLE / DOUBLE ACTING HIGH PRESSURE CONTROL SYSTEM (4-WAY CONTROL VALVE REQUIRED DOUBLE ACTING FOR D/A OPERATION) HIGH PRESSURE CONNECTIONS 1/4” N.P.T. PRESSURE PORT FOR DOUBLE ACTING TOOL CONNECTION 3/8” N.P.T. SINGLE ACTING 1/4” N.P.T.
  • Page 8 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, and/or death could result by not following these warnings.
  • Page 9 Safe Operation & Care USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged or WARNING missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.

  • Page 10: General Safety Issues

    Burn Hazard Do Not connect or disconnect tool, hoses or fi ttings while power source is running or while hydraulic fl uid is hot. Hot hydraulic fl uid may cause serious burns. WARNING Failure to observe this warning could result in serious injury. Electrical Shock Hazard Use only certifi...

  • Page 11: Pre-Operation

    Failure to comply with this warning can result in severe injury or death. WARNING Before attempting to run or use the REL-10-I, REL-10-I-SA or connected tools, check all connections, including hoses, and couplings. (See WARNINGS on pages 4-7) Wear all safety items required, and make sure that the working area is clear of obstructions and non-essential personnel.

  • Page 12: Connections And Hoses (All Models)

    REL-10-I-SA. Disconnect the return hose from the return “T” port on the REL-10-I-SA, then disconnect the hose from the return (tank) port on the source. Install dust caps on all connectors to prevent dirt and contaminents from entering the hydraulic system.

  • Page 13: Operation (Rel-10-I-Sa)

    Ensure that valve is in the RETRACT position before initiating hydraulic power souce. Activate the REL-10-I-SA by moving valve handle to the ADVANCE position. The tool operation will begin immediately. REL-10-I NOTE: Moving the valve handle to the HOLD (center) INTENSIFIER position will stop the tool action allowing for confi...

  • Page 14: Operation (Rel-10-I-Sad Single Acting)

    Review and understand all operation and safety guidelines relating to the operation to be performed. Ensure that valve is in the RETRACT position before initiating hydraulic power souce. Activate the REL-10-I-SA by moving valve handle to the LEFT ADVANCE position. The tool operation will begin immediately. REL-10-I...

  • Page 15: Operation (Rel-10-I-Sad Double Acting)

    Ensure that valve is in the RETRACT position before initiating hydraulic power souce. Activate the REL-10-I-SA/D by moving valve handle to the LEFT/ ADVANCE position. Operate in-line control valve to activate double acting tool and begin cutting or crimping procedure.

  • Page 16: Maintenance General

    SCHEDULED MAINTENANCE The life, reliability, and safety of the tool is dependent on proper maintenance. DAILY MAINTENANCE Clean all surfaces including, hand control, fi ttings, hoses and housing. Inspect tool for wear and damage. Worn or damaged parts can cause malfunction. Inspect for cracked hoses and leaking fi...

  • Page 17: Before Disassembly

    When assembling or disassembling O-rings, use hydraulic fl uid as a lubricant to help disassembly or installation. The unique plumbing required to integrate the REL-10-I with the PVA-00L3 3-way valve is custom fi tted for each unit, and cannot be purchased for non-factory repairs at this time.

  • Page 18: Rel-10-I Drawings & Parts Lists (Fig. 1 & 2)

    REL-10-I INTENSIFIER DRAWING #1 Reference Parts List on Next Page REL-10-I INTENSIFIER DRAWING #2 Reference Parts List on Next Page...
  • Page 19 DRAWING #1 PARTS LIST (BEGINNING W/ S/N # 3000) REF. PART QTY. DESCRIPTION 12732 BUSHING (PRESSURE) 12736 SHAFT BEARING 12737 CAM BEARING ASSEMBLY ** 9 12739 O-RING HOLE SEAL 12740 SPRING (PINTLE) ** 11 12742 O-RING SHAFT SEAL 12769 THRUST WASHER 12772 INSERT REAR 12774...

  • Page 20: Rel-10-I Drawing & Parts List (Fig. 3)

    REL-10-I INTENSIFIER DRAWING #3 Reference Parts List Be- DRAWING #3 PARTS LIST REF. PART QTY. DESCRIPTION 12736 SHAFT BEARING ** 8 12738 O-RING FACE SEAL 12746 RETURN GEAR (please advise serial # when ordering) 12768 PUMP GEAR (RETURN BLOCK) 12773...

  • Page 21: Pva-00L3 Control Valve Drawing & Parts List (Figure 4)

    THRUST WASHER 35006 O-RING (CAP) 35007 BALL, 1/4 DIA. The unique plumbing required 35008 SPRING to integrate the REL-10-I with 35009 ROLL PIN the PVA-00L3 3-way valve is 35010 SHAFT custom fi tted for each unit, and * 11 35011...

  • Page 22: Maintenance Record

    MAINTENANCE RECORDS Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road • Warminster, PA 18974 Phone: 800-966-3530 • Fax: 215-357-9193 Visit us on the web at www.Reliable-Equip.com...

This manual is also suitable for:

Rel-10-i-saRel-10-i-sa/d

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