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Tools suggested:
Electric Drill
3/8ths bit
5/16ths bit
Phillips screw driver
Cutting pliers
1/2 inch socket wrench
1/2 inch wrench or crescent wrench
8 mm socket wrench
Center punch
Assembly Instructions — Read Carefully
Assembly Manual
2.1
Parts included:
1. Hitch Hiker with wheel, fender, crank and
mounting apparatus
2. Battery Box (black) and controller (silver box with
electrical wires on battery box lid)
3. Battery
4. Battery Box frame (black frame in the same
shipping box as the Battery Box.
5. Throttle with cord and Dashboard Adapter
6. Charger with cord
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Summary of Contents for SURREY Hitch Hiker 2.1
- Page 1 Assembly Manual Parts included: Tools suggested: Electric Drill 1. Hitch Hiker with wheel, fender, crank and mounting apparatus 3/8ths bit 2. Battery Box (black) and controller (silver box with 5/16ths bit electrical wires on battery box lid) ...
- Page 2 Frame Mounting Steps: 1. Find center of rear base frame (surrey’s base frame). You will need to drill three 3/8ths holes. To do so, measure the overall length of the rear base frame (red dotted line marking the distance between the two red lines below). Find the center of the tube by dividing the overall length in half (yellow line below—A).
- Page 3 5. Three 3.5 inch bolts are provided to secure the Hitch Hiker base piece to the base frame of the Surrey. Entering from the bottom, the bolt should pass through the black angle iron base frame though the nylon spacer and next through the base frame. The center bolt will secure to the frame with a washer and nylon lock nut.
- Page 4 View from the rear of the surrey. View from the top of the Battery Box Frame 7. Locate the 4 horizontal bolts on the backside of the Battery Box Frame. (Note that the first bolt on the driver side of the frame has the ignition keys attached) 8.
- Page 5 Step 1. Attach the throttle to the dashboard of the Surrey. Position the throttle to the right of the brake arm as shown in Fig. 1. T Carefully position the throttle so that (1) the brake arm is unimpeded so it can be properly operated (2) the driver can comfortably pedal the Surrey.
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Page 6: Electrical Connections
Electrical Connections The box will mount under the bottom seat at the rear of the surrey. Steps: Install Battery in Battery Box- 1. Remove green Battery from shipping box. Battery will include a white foam pad on the bottom of the Battery in the shipping box. Do not remove that pad. - Page 7 Surrey. Recommended tire pressure is noted on the side of each tire. Do this before each ride during the like of the Hitch Hiker. 16. Check proper brake adjustment on your Surrey wheels before each ride also! 17. If you have questions, call 1.800.765.7370.
- Page 9 Speedometer / Voltmeter Installation Addendum 1. Using the bracket that was purchased with the speedometer/voltmeter, attach the unit on the driver side awning post at the desired height for the user. 2. Run the electrical wires encased in the housing along the same route along the frame as the brake cables.
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