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• This manual is integrant and essential to the product. Carefully read the instructions contained herein as
they provide important hints for use and maintenance safety.
• This device is to be used only for the purposes it has been designed to. Other uses should be considered
improper and dangerous. The manufacturer is not responsible for possible damages caused by improper,
erroneous and irrational uses.
• Elettronica Santerno is responsible for the product in its original setting.
• Any changes to the structure or operating cycle of the product must be performed or authorized by
Elettronica Santerno.
• Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-original
spare-parts.
• Elettronica Santerno reserves the right to make any technical changes to this manual and to the product
without prior notice. If printing errors or similar are detected, the corrections will be included in the new
releases of the manual.
• The information contained herein is the property of Elettronica Santerno and cannot be reproduced.
Elettronica Santerno enforces its rights on the drawings and catalogues according to the law.
SINUS PENTA
ASSEMBLY INSTRUCTIONS
FOR SINUS PENTA
S41 S42 S51 S52
PARALLEL-CONNECTED
Issued on 09/05/2018
R.01
Elettronica Santerno S.p.A.
Via della Concia, 7 - 40023 Castel Guelfo (BO) Italia
Tel. +39 0542 489711 - Fax +39 0542 489722
santerno.com
• 15P0102B200 •
MODELS
info@santerno.com
E n g l i s h
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Table of Contents
Summary of Contents for Santerno SINUS PENTA S41
- Page 1 • Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-original spare-parts. • Elettronica Santerno reserves the right to make any technical changes to this manual and to the product without prior notice. If printing errors or similar are detected, the corrections will be included in the new releases of the manual.
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Page 2: Revision Index
Assembly Instructions Guide (revision R.00). Logo with ENERTRONICA GROUP. Nameplates of the drive. OTHER USER MANUAL MENTIONED IN THIS GUIDE The following other Manual from Elettronica Santerno is mentioned throughout this Guide: 15P0102B100 SINUS PENTA – Installation Guide 2/24... -
Page 3: Table Of Contents
INSTRUCTIONS 0. TABLE OF CONTENTS 0.1. Chapters REVISION INDEX ......................2 ELETTRONICA SANTERNO USER MANUALS MENTIONED IN THIS GUIDE ..2 0. TABLE OF CONTENTS.................... 3 0.1. CHAPTERS......................3 0.2. FIGURES ......................... 4 0.3. TABLES ........................4 1. OVERVIEW ......................5 2. -
Page 4: Figures
ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 0.2. Figures Figure 1: Namemplate for the complete drive ....................8 Figure 2: Nameplate for the First Slave drive ....................9 Figure 3: Drives installed inside a cabinet ....................... 10 Figure 4: Electrical schematic for N.3 parallel-connected drives..............11 Figure 5: Mechanical features of a 3-phase input inductor ................ -
Page 5: Overview
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 1. OVERVIEW The drives of the SINUS PENTA series, sizes S41, S42, S51 and S52 may be parallel connected to make up a system composed of maximum N. 3 units. Special additional components are required. The units making up the parallel connections are called the Master (N.1 drive) and Slave(s) (N.1 or 2 drives) throughout this manual. - Page 6 ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS N. of Applicable motor power with overload up to 120% Inom Imax Drive drives to Final Final Drive size model be parallel size model 525-575Vac 660-690Vac connected 0259 0459 720 880 0290 0526 1090 800 960 0314 0600...
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Page 7: Delivery Check
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 2. DELIVERY CHECK The following kits will be delivered based on the drive model you ordered: Kit components Drive Number of flat cables Drive size Drive model Master drive First slave drive Last slave drive for signal connections 0260 Master 0260 Last Slave... -
Page 8: Nameplate
ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 2.1. Nameplate The complete product—parallel-connected master and slave(s)—is described and identified by a nameplate located on the master drive side. A nameplate example is given in Figure 1. Data related to parallel-connected drives are given on nameplates located to each individual drive. A nameplate example is given in Figure 2. -
Page 9: Mechanical Installation
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS Figure 2: Nameplate for the First Slave drive 3. MECHANICAL INSTALLATION The parallel-connected drives may be the Master drive, the First Slave and the Last Slave. Master drive this is drive housing the control board and it is always installed on the left-hand side of the slave drives. - Page 10 ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS The drive layout inside the cabinet must consider the following: 1. Position of the master drive and the slave drive 2. Connection of the DC bus for the control signal CONTROL SIGNAL CONNECTION FLAT CABLE 32 POLES MASTER FIRST LAST...
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Page 11: Electrical Schematic For Parallel-Connected Drives
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 4. ELECTRICAL SCHEMATIC FOR PARALLEL-CONNECTED DRIVES Figure 4 shows the electrical schematic for the parallel-connected drives. POWER SUPPLY CIRCUIT BREAKER INPUT FUSES AC LINE REACTOR MASTER FIRST LAST SLAVE SLAVE GROUND GROUND GROUND OUTPUT REACTOR S000720 Figure 4: Electrical schematic for N.3 parallel-connected drives... -
Page 12: Components, Wiring And Sizes Of The Protective Devices
ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 4.1. Components, Wiring and Sizes of the Protective Devices The components required for the parallel connection of the Sinus Penta drives are given in the tables below. The minimum requirements of the inverter cables and the protective devices needed to protect the system against short-circuits are also given in the tables below. -
Page 13: Power Components: Parallel-Connected Drive Supply Mains
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 4.1.1. Power Components: Parallel-connected Drive Supply Mains 4.1.1.1. 4T Class Parallel Fast fuses (700V) Copper bar Magnetic Circuit SINUS drive line AC1 Contactor cross-section breaker PENTA current Disconnectors Model 0523 5*50 0599 8*40 1000 1000 1000 0749... -
Page 14: Power Components: Drive Supply Lines
ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 4.1.2. Power Components: Drive Supply Lines 4.1.2.1. 4T Class Drive Copper bar Copper cable Input SINUS line Fast fuses (700V) cross-section cross-section inductor PENTA current Model mH/A (AWG/kcmils) 0.05 mH– 0260 3*40 2x120 (2x250kcmils) 455Arms 0313 4*40... -
Page 15: Ul-Approved Fuses
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 4.1.2.3. UL-approved Fuses UL-approved semiconductor fuses, which are recommended for the Sinus Penta drives, are listed in the table below. In multiple cable installations, install one fuse per phase (NOT one fuse per conductor). Fuses suitable for the protection of semiconductors produced by other manufacturers may be used, provided that they have the same or better ratings and •... -
Page 16: Power Components: Drive To Motor Wiring
ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 4.1.3. Power Components: Drive to Motor Wiring 4.1.3.1. 4T Class Cross-section of the SINUS Drive output current Output inductor motor cable PENTA Model mH/A (AWG/kcmils) 0.035mH –440Arms 0260 2x120 (2x250kcmils) 0313 2x150 (2x300kcmils) 0367 2x185 (2x350kcmils) 0.025mH–700Arms 0402... -
Page 17: Signal Connections
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 4.1.4. Signal Connections The parallel connection of the SINUS PENTA drives requires a control board housed in the master drive. For the connections related to the control board, please refer to the SINUS PENTA – Installation Guide. A special cable supplied with the drives to be parallel connected is required. - Page 18 ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS Remove the terminals cover: 1. Remove the main cover: 18/24...
- Page 19 PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS Remove the main cover carefully to avoid damaging the connector of the CAUTION keypad cablet located on the control board. In particular, do not slide the cover downwards, but slightly lift it before removing it. 2.
- Page 20 ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 4. Plug the flat cable to connector CN4 on the ES884 control board on the first slave drive, if fitted, otherwise go to step 5. 5. Plug the second cable to connector CN2 on the ES884 control board on the first slave drive. 6.
- Page 21 PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 7. Reassemble the main cover on the drives. Make sure that the flat cables enter the special openings. Follow the instructions given above in the reverse order. 8. Reassemble the top cover, the terminals cover and the keypad (master drive only). 21/24...
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Page 22: Inductors
ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 5. INDUCTORS 5.1. Three-phase Input and Output Inductors, 4T Class MAX. OUTPUT DRIVE SIZE DRIVE MODEL INPUT INDUCTOR OUTPUT INDUCTOR FREQUENCY (Hz) IM0126332 IM0138250 0260 0.035mH –440Arms 0.05 mH–455Arms 0313 IM0126372 IM0138300 0367 0.031mH–720Arms 0.025mH–700Arms 0402 5.2. -
Page 23: Inductor Ratings
PARALLEL-CONNECTED ASSEMBLY SINUS PENTA MODELS INSTRUCTIONS 5.2.1. Inductor Ratings 5.2.1.1. 4T Class – AC 3-Phase Inductors INDUCTOR DIMENSIONS HOLE WEIGHT LOSSES INDUCTOR RATINGS TYPE MODEL TYPE L IM0126332 Input only 0.050 300 317 217 100 250 128 9x24 IM0126372 Input only 0.031 360 342 268 120 325 176 9x24 5.2.1.2. -
Page 24: 5T, 6T Class - 3-Phase Output Inductor
ASSEMBLY PARALLEL-CONNECTED INSTRUCTIONS SINUS PENTA MODELS 5.2.1.3. 4T, 5T, 6T Class – 3-Phase Output Inductor INDUCTOR DIMENSIONS HOLE WEIGHT LOSSES INDUCTOR RATINGS TYPE MODEL TYPE IM0138250 Output only 0.035 360 401 268 120 250 200 12x25 IM0138300 Output only 0.025 360 411 279 120 250 200 12x25 DETAIL K DETAIL J...