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ALFIX 6000 Series Instruction For Erection And Use

Mobile scaffold tower
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INSTRUCTION
FOR ERECTION
AnD USE
ALFIX MOBILE SCAFFOLD TOWER SerIeS 6000

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  • Page 1 INSTRUCTION FOR ERECTION AnD USE ALFIX MOBILE SCAFFOLD TOWER SerIeS 6000...
  • Page 2 Instructions for Erection and Use General Information ALFIX Mobile Scaffold Towers 6001 – 6012 EN 1004 8/12 XXXD Instructions for Erection and Use EN 1298 -IM - de Loadability: 600 kg, uniformly distributed Platform dimensions: 2.60 x 1.40 m Permissible load: p = 2.00 kN/m...

  • Page 3: Table Of Contents

    ALFIX Mobile Scaffold Tower Series 5000 Contents Schematic Drawing P. 4 Preface P. 5 Areas of Application P. 6 General Notes P. 7 - 11 Preparation of Erection P. 12 Assembly of the Erection Sections Assembly of chassis P. 13 - 15 Assembly of working platform P.

  • Page 4: Schematic Drawing

    Locking clip or hinged pin Diagonal brace Vertical frame Diagonal brace Platform without hatch Side protection Platform with hatch Longitudinal ledger Stabiliser Diagonal brace Vertical frame Side protection for bracing Counterweight Platform without hatch Rolling beam Castor wheel ALFIX Mobile Scaffold Tower Series 6000...

  • Page 5: Preface

    Preface Dear ALFIX Client, With the ALFIX Mobile Scaffold Tower Series 6000, you have purchased a versatile and ro- bust mobile tower (Mobile Working Platform). In order to ensure safe working, its erection, use and dismantling must be carried out in compliance with these “Instructions for Erection and Use”!

  • Page 6: Areas Of Application

    The representations, outlined below, are standard designs and are described in detail in these Instructions for Erection and Use. lateral central central lateral with stabiliser with stabiliser lateral Other erection options must be agreed upon with wall with the manufacturer. support ALFIX Mobile Scaffold Tower Series 6000...

  • Page 7: General Notes

    ALFIX Mobile Scaffold Tower Series 5000 General Notes Warranty Scope and period of warranty are set forth in the manufacturer’s delivery and payment conditions. Intended use The scaffolds listed in these Instructions for Erection and Use may only be used in accordance with both the requirements of the EN 1004 standard and the structural design samples specified herein.
  • Page 8 10. If a deck surface on the first level is accessed, the distance from the ground to the top edge of the deck must not exceed 60 cm. 11. The vertical maximum distance between the different deck surfaces must not exceed 4.20 m. ALFIX Mobile Scaffold Tower Series 6000...
  • Page 9 ALFIX Mobile Scaffold Tower Series 5000 General Notes Assembly, dismantling and use of the Mobile Working Platform outside of en- closed spaces is only permitted at wind forces below 6 Beaufort. Horizontal and vertical load applications, which may cause the Mobile Work- ing Platform to overturn, are to be avoided.
  • Page 10 The scaffolding is to be placed perpendicular using the adjusting spindles. Only original ALFIX counterweights may be used (no “equivalent weights”, such as canisters with water, buckets of sand, etc.), the arrangement of which is defined in these Instructions for Erection and Use.
  • Page 11 ALFIX Mobile Scaffold Tower Series 5000 General Notes 11. Movement is allowed only on level and sufficiently load-bearing grounds and only in longitudinal direction or by pivoting on its corner. The surface slope shall not exceed 3 percent. In the event of single-sided wall support, movement is only allowed parallel to the wall.

  • Page 12: Preparation Of Erection

    The same applies to eyebolts and plastic anchors intended to be used for wall attachments. In addition, all components must be checked for proper condition. Only undamaged original parts of the ALFIX Mobile Scaffold Tower 6000 may be used. Damaged or defective parts must be discarded.

  • Page 13: Assembly Of Chassis

    ALFIX Mobile Scaffold Tower Series 5000 Assembly of chassis Assembly of rolling beam with castor wheels • Insert two castor wheels each into the rolling beam. Tighten the winged screws at the spindle nuts and make sure that their threads engage the boreholes of the rolling beam.
  • Page 14 Insert the platform without hatch into the rolling beam • To install the platform, see also page 31-32 “Tips & Tricks” ALFIX Mobile Scaffold Tower Series 6000...
  • Page 15 ALFIX Mobile Scaffold Tower Series 5000 Assembly of chassis Aligning the chassis • Align the chassis horizontally and vertically in longitudinal and transverse directions using a spirit level (tolerance ± 1%). Subsequently, tighten the winged screws at the spindle nuts.

  • Page 16: Assembly Of Working Platform

    It is necessary to install one platform with hatch-type access and one platform without hatch- type access. If the platforms will not remain at this height, longitudinal ledgers are to be additionally arranged. ALFIX Mobile Scaffold Tower Series 6000...
  • Page 17 ALFIX Mobile Scaffold Tower Series 5000 Assembly of working platform Assembly of side protection • Open the access hatch and sit on the opened hatch. The legs have to be stretched through the opening and rest on the rungs of the vertical frame.
  • Page 18 (see erection sketches attached), one rung is to be left between the diagonal braces. Suspending a platform with hatch-type access at heights not exceeding the seventh rung above the last platform • The platforms must be alternately suspended ! ALFIX Mobile Scaffold Tower Series 6000...
  • Page 19 ALFIX Mobile Scaffold Tower Series 5000 Assembly of working platform Suspending the uppermost working platform • The platform with hatch-type access must be alternately suspended with reference to the last attached platform. Its installation height must not exceed the fifth last rung.

  • Page 20: Use Of Auxiliary Assembly Decks

    • Then, you can pass the platforms upwards or downwards. • Installation of the platforms and attachment of the guardrail, cf. Item 6.2.4 or 6.2.5. ALFIX Mobile Scaffold Tower Series 6000...

  • Page 21: Stabiliser

    Note : • In the event of lateral erection, counterweights can be saved with almost all ALFIX Mobile Scaffold Towers through the use of stabilisers. See ballasting tables on pages 23 to 27. ALFIX Mobile Scaffold Tower Series 6000...

  • Page 22: Wall Support

    31-32 “Tips & Tricks”. • The selection of the anchor type and size, as well as the anchor installation is carried out in accordance with the instructions of the anchor producer, taking into account the anchor base. ALFIX Mobile Scaffold Tower Series 6000...

  • Page 23: Indoors, Central

    ALFIX Mobile Scaffold Tower Series 5000 Ballasting Indoors, central Required ballasting [kg] at the corner points Standing height [m] 0 to 10.60 11.75 For heights over 11.75 m, an object-related proof of safety is required! Outdoors, central Required ballasting [kg] at the corner points Standing height [m] >...

  • Page 24: Indoors, Lateral

    Outdoors, lateral Required ballasting [kg] at the corner points Standing height [m] > 0 to 1.60 2.80 3.90 4.75 5.90 6.70 7.85 For heights over 7.85 m, an object-related proof of safety is required! ALFIX Mobile Scaffold Tower Series 6000...

  • Page 25: Indoors, Central, With Two Stabilisers

    ALFIX Mobile Scaffold Tower Series 5000 Ballasting Indoors, central, with two stabilisers Required ballasting [kg] at the corner points Standing height [m] > 0 to 10.60 11.75 For heights over 11.75 m, an object-related proof of safety is required! Outdoors, central, with two stabilisers...

  • Page 26: Indoors, Lateral, With One Stabiliser

    Outdoors, lateral, with one stabiliser Required ballasting [kg] at the corner points Standing height [m] > 0 to 4.75 5.90 6.70 7.85 For heights over 7.85 m, an object-related proof of safety is required! ALFIX Mobile Scaffold Tower Series 6000...

  • Page 27: Indoors, Lateral, With Wall Support

    ALFIX Mobile Scaffold Tower Series 5000 Ballasting Indoors, lateral, with compressive wall support (without dowelling) Required ballasting [kg] at the corner points Standing height [m] > 0 to 5.90 6.70 to 8.65 9.80 to 10.60 11.75 For heights over 11.75 m, an object-related proof of safety is required! 8.10...

  • Page 28: 9.1 Dismantling Of Mobile Scaffold Towers

    Instructions for Erection and Use Miscellaneous 9.1 Dismantling of Mobile Scaffold Towers • The dismantling of ALFIX Mobile Scaffold Towers is carried out in reverse order in accordance with the above requirements. • Even during dismantling, assembly decks are to be used at a maximum distance of 7 rungs.

  • Page 29: Operating The Castor Wheels

    ALFIX Mobile Scaffold Tower Series 5000 Operating the castor wheels Locking the brakes • Press the brake lever down Releasing the brakes • Pull the lever upwards Tightening or loosening the winged screws • When tightening the winged screw, make sure that its thread engages the rolling beam’s borehole!

  • Page 30: Platform With Hatch

    Instructions for Erection and Use Platform with hatch Open the hatch from below Open the hatch from above Note: • With the hatch open, it is not permitted to work on the platform! ALFIX Mobile Scaffold Tower Series 6000...

  • Page 31: Tips & Tricks

    ALFIX Mobile Scaffold Tower Series 5000 Tips & Tricks Suspending a platform • Slide the platform over the predetermined rung ... • ... and simply draw it back towards yourself. • At the end of the platform, thereby securing strap fold up automatically and the hooks of the platform stage lock in the rungs.
  • Page 32 Functioning of claw couplers • Assembly: Unlock the claw coupler and apply it to the vertical frame. By pressing, the claw coupler locks automatically • Dismantling: Loosen the latch of the claw coupler and push it inwards. ALFIX Mobile Scaffold Tower Series 6000...

  • Page 33: Technical Data

    ALFIX Mobile Scaffold Tower Series 5000 Technical Data 6001 6002 6003 6004 6005 6006 6007 6008 6009 6010 6011 6012 Type of Mobile Scaffold Tower Working height (m) 3.00 3.30 4.80 5.90 6.75 7.90 8.70 9.85 10.65 11.80 12.60 13.75 Scaffold height (m) 1.85...
  • Page 34 Instructions for Erection and Use Technical Data Mobile Scaffold Towers 6005 – 6008 Overview (lateral, without stabilisers) Mobile Scaffold Towers 6009 – 6012 Overview (lateral, without stabilisers, from 5011 – with stabilisers) ALFIX Mobile Scaffold Tower Series 6000...

  • Page 35: Components Overview

    ALFIX Mobile Scaffold Tower Series 5000 Components overview Intermediate deck Vertical frame 1.12 m Platform without hatch Vertical frame 1.96 m Platform with hatch Castor Base jack ø 200 mm / 5 kN Rolling beam Counterweight 20 kg + Adapter...
  • Page 36 ALFIX GmbH Langhennersdorfer Straße 15 D-09603 Großschirma Phone +49 (0) 37328 / 800-0 +49 (0) 37328 / 800-80 eMail: info@alfi x-systems.com SELLING — Work & Safety scaffoldings — Mobile scaffold towers — Construction site equipment — Roofing systems —...

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