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Summary of Contents for Kato Imer CARRY 110
- Page 1 OPERATING INSTRUCTIONS TRACKED MINIDUMPER CARRY 110 serial numbers from nr.: MD*00030 (Original instructions) 03/17 – R00 Codice 2050307024...
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Page 3: Table Of Contents
CONTENTS ROUTINE MAINTENANCE PREFACE SAFETY INFORMATION SAFETY MEASURES ..................... 2 GENERAL ..............................2 USE OF THE MACHINE ..........................3 DRIVING SAFETY ............................4 LOADING AND TRANSPORT ........................4 PARKING ..............................5 SERVICE ..............................5 SAFETY LABELS AND SIGNS ......................... 7 OPERATING INSTRUCTIONS .................. - Page 4 3.4.6 CLEANING THE FUEL SLUDGE SUMP ..................28 3.4.7 COOLANT LEVEL CHECK ....................... 28 3.4.8 CLEANING THE ENGINE COOLING EQUIPMENT ................. 29 3.4.9 CHECKING AND REPLACING THE HYDRAULIC CIRCUITFILTERS ..........29 250 HOURS MAINTENANCE AND CHECKS ..................30 3.5.1 ENGINE OIL CHANGE ........................30 3.5.2 REPLACING THE AIR FILTER ELEMENT ..................
- Page 5 KATO IMER S.p.A. 3) Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY File tecnico compilato da: Direttore tecnico KATO IMER S.p.A. Indirizzo: località CUSONA - 53037 SAN GIMIGNANO (SI) - ITALY 6) Dichiara che la macchina categoria: CRAWLER COMPACT...
- Page 6 (Direktive 2006/42/EG, Nachtrag II, 1A) Manufacture: Hersteller: Address: Adresse: Technical file compiled by: KATO IMER S.p.A. Technical department manager Technische Datei erstellt von: Technischer Leiter KATO IMER S.p.A Address: Adresse: Hereby we declare that the machine category: DUMPER. Erklärt hiermit, dass die Maschine-Kategorie: TRANSPORTER.
- Page 7 SVENSKA (översättning) EG-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE (Direktiv 2006/42/EC , Annex II, 1A) Tillverkare: Adress: Den tekniska filen har ifyllts av: den tekniska chefen vid KATO IMER S.p.A Adress: Det intygas att maskinen i kategorin: GRÄVSKOPA FÖR LASTNING Typ: Serienummer: Installerad nettoeffekt (kW/rpm): Överensstämmer med kraven i maskindirektivet 2006/42/EG, med ändringar, samt med den...
- Page 8 SCHEDULED MAINTENANCE Proper maintenance is essential to long service life and optimal operation. KATO IMER has scheduled a series of controls and work to be done at our authorised service centres. WARNING: Scheduled services are required by the Manufacturer. Failure to observe this requirement voids the warranty.
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Page 9: Preface
’ HE MACHINE S COMPONENTS AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE • AKE SURE THAT THE SUPPLIED OPERATING MANUAL CORRESPONDS TO THE FEATURES OF THE MACHINE KATO IMER CASE OF DOUBT CONTACT ASSISTANCE SERVICE • KATO IMER RESERVES THE RIGHT TO CHANGE THE FEATURES OF THE MACHINE AND... -
Page 10: Safety Measures
MINIDUMPER SAFETY CARRY 110 SAFETY MEASURES GENERAL WARNING EFORE USING THE MACHINE MOVE AWAY EVERYONE NEARBY 1. MAKE SURE YOU HAVE READ AND UNDERSTOOD THE INSTRUCTIONS AND WARNINGS This manual, the nameplates and labels on the machine provide the information required for correct and safe operation of the machine. -
Page 11: Use Of The Machine
MINIDUMPER SAFETY CARRY 110 9. MAINTAIN GOOD VENTILATION Do not use the machine for indoor works. Take all precautions to vent exhaust gas externally before starting the engine if working in a hole in the ground, tunnel or trench. In such a place, the air trends to stagnate. -
Page 12: Driving Safety
MINIDUMPER SAFETY CARRY 110 DRIVING SAFETY 1. WORKING MANEUVERS In normal conditions (not emergency) ALWAYS steer as slowly as possible. Steering jerkily or while stationary reduces the service life of the machine and its tracks. Steer slowly so as not to overload the drive wheels, especially on uneven or sloping ground. -
Page 13: Parking
MINIDUMPER SAFETY CARRY 110 PARKING WARNING F PARKED ON SLOPING GROUND OR WHEN THE MACHINE IS OUT OF SERVICE ALWAYS ENGAGE THE PARKING BRAKE F THE MACHINE IS TO BE PARKED FOR A LONG TIME ON VERY SLOPING GROUND CHOCK THE WHEELS WITH ADDITIONAL CHOCKS 1. - Page 14 MINIDUMPER SAFETY CARRY 110 FIRE AND EXPLOSION Always keep petrol, lubricants and coolants as far away as possible form sources of heat and ignition. Many liquids are extremely flammable. Dry immediately eventual overflows. NEVER FILL THE FUEL TANK or lubricate the machine with the engine running.
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Page 15: Safety Labels And Signs
MINIDUMPER SAFETY CARRY 110 SAFETY LABELS AND SIGNS The machine bears a variety of safety signs and labels. This section indicates where they are located and the respective hazards. Make sure that all safety labels are legible. Clean and replace damaged and illegible signs. -
Page 16: Operating Instructions
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 OPERATING INSTRUCTIONS MACHINE CONTROLS > 2.1.1 MOVING THE MACHINE (Levers A and B) Forwards travel Move the engine speed lever to the desired position. LEVER "B" Check the RH and LH travel levers as follows. -
Page 17: Travel Speed (Button C)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 STEERING To steer the machine, operate the levers as shown. Steer forwards LEVER "B" - Steering left. - Steering right. Steer Steer Push the RH lever (B) Push the LH lever (A) forwards LEVER backwards... -
Page 18: Throttle Lever (Lever D)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 2.1.3 THROTTLE LEVER (Lever D) Decelera Decelerate Decelerate ( ): push the lever forwards to reduce the engine speed. LEVER “D” LEVA "E" > Accelerate Accelerate ( ): pull the lever back to increase the engine speed. -
Page 19: Using The Ic Engine
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 USING THE IC ENGINE CHECKS BEFORE STARTING THE ENGINE Check the hydraulic fluid, engine oil and fuel levels. For these checks, see the section “Daily checks” in this manual. This paragraph gives the basic instructions for starting the engine. However, you must supplement this information by referring to the engine manufacturer’s manual supplied with the machine and kept in the document compartment. -
Page 20: Lifting The Machine
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 LIFTING THE MACHINE WARNING • SE ADEQUATE STEEL ROPES AND EQUIPMENT FOR LIFTING HE LIFTING ROPES MUST BE LONG ENOUGH TO BE SECURELY FIXED TO THE LIFTING EQUIPMENT • AKE SURE NO ONE IS IN THE HANDLING AREA •... -
Page 21: Equipments
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 EQUIPMENTS SKIP SKIP WITH SHOVEL TRILATERAL PLATFORM CEMENT MIXER WITH SHOVEL KIT... -
Page 22: Use And Accessories
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 USE AND ACCESSORIES 2.7.1 SKIP The 0.42 m skip is the most suitable accessory for moving rubble, earth, rena, gravel, aggregate, conglomerate, concrete and other all materials used for in construction work. The skip combines with the self-loading shovel. Once the skip is full, move the machine to the material unloading area and proceed as explained in point 2-1-4. -
Page 23: Cement Mixer Kit
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 2.7.4 CEMENT MIXER KIT The cement mixer kit is composed of a 350 L mixing tank driven by a hydraulic motor. It is suited to mixing construction conglomerates, concrete and cement; composite earths and similar materials in greenhouses; foodstuffs and so on in agriculture. -
Page 24: Installing The Self-Loading Shovel (Optional)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 2.7.7 INSTALLING THE SELF-LOADING SHOVEL (OPTIONAL) L.930 L.1500 Fit the T fittings (ref. A) to the cylinders. RH cylinder with base connector fitting, LH cylinder with head connector fitting. Fit the steel bushes (ref. B) to the skip and fit the grease fitting (ref. C). -
Page 25: Installing The Cement Mixer Kit Self-Loading Shovel (Optional)
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 2.7.8 INSTALLING THE CEMENT MIXER KIT SELF-LOADING SHOVEL (OPTIONAL) Move the mixer tank to the unloading position. Fit the cylinder safety. Remove the six bolts (A) at the rear securing the linkage to the machine’s chassis. -
Page 26: Replacing The Accessory
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 REPLACING THE ACCESSORY 2.8.1 REMOVING THE ACCESSORY Park the machine on level, solid ground Partially tip the accessory to remove the six bolts at the rear securing the linkage to the machine’s chassis. Return the accessory to the fully down position. -
Page 27: Mounting Accessories
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 2.8.2 MOUNTING ACCESSORIES Park the machine on level, solid ground Mount the accessory to the machine in one of the following ways: MOUNTING THE ACCESSORY WITH LIFTING EQUIPMENT If you have suitable lifting equipment, harness the accessory at the four points (A) and (B) shown in the figure. Use steel ropes with a minimum load rating of 300 kg. -
Page 28: Precautions When Using Rubber Tracks
MINIDUMPER OPERATING INSTRUCTIONS CARRY 110 PRECAUTIONS WHEN USING RUBBER TRACKS STRUCTURE OF RUBBER TRACKS WARNING F A CRACK IN THE RUBBER PROPAGATES AS FAR AS THE METAL CORDS THEY MAY RUST CORRODE AND BREAK S SOON AS YOU SEE A CRACK... -
Page 29: Maintenance
MINIDUMPER MAINTENANCE CARRY 110 MAINTENANCE MAINTENANCE INTERVALS WARNING REFER TO THE ENGINE MANUAL FOR SERVICE INSTRUCTIONS Check Point Service Whenever necessary Tracks Check and adjust tension Fuses Fuses maintenance Battery Clean and check acid level Parts with grease points Grease... -
Page 30: Reactive Checks And Service Jobs
MINIDUMPER MAINTENANCE CARRY 110 REACTIVE CHECKS AND SERVICE JOBS 3.3.1 CHECKING THE TRACK TENSION When the tracks are evidently loose or jumping the drive wheel teeth, their tension must be checked. Check the distance between the idle wheel hub and the tensioner screw. -
Page 31: Fuses Maintenance
MINIDUMPER MAINTENANCE CARRY 110 3.3.4 FUSES MAINTENANCE FUSES The fuse box (1) is located on the controls panel. The fuses protect the electrical circuit from damage due to overloads and short circuits. Always replace fuses with equivalently rated units of the same size. -
Page 32: Battery Maintenance
MINIDUMPER MAINTENANCE CARRY 110 3.3.5 BATTERY MAINTENANCE WARNING • B ATTERIES GIVE OFF FLAMMABLE FUMES THAT CAN EXPLODE • D O NOT SMOKE WHILE CHECKING THE BATTERY • T HE BATTERY ACID CAN CAUSE BURNS IN CONTACT WITH THE SKIN OR EYES •... -
Page 33: Daily Checks And Maintenance
MINIDUMPER MAINTENANCE CARRY 110 DAILY CHECKS AND MAINTENANCE 3.4.1 ENGINE OIL LEVEL AND CHANGE DANGER • . NEVER CHECK HECK THE OIL LEVEL WITH THE ENGINE STOPPED THE OIL WITH THE ENGINE RUNNING • , NEVER EXCEED O AVOID PROBLEMS WITH THE ENGINE... -
Page 34: Inspecting The Machine
MINIDUMPER MAINTENANCE CARRY 110 3.4.4 INSPECTING THE MACHINE 1. Check that the linkage bolts are fully tightened down. 2. Check that all bolts are fully tightened down. Fully tighten down all loose fasteners and replace any damaged ones. 3. Check for breakage at the cylinder mounts. Repair any damaged parts. - Page 35 MINIDUMPER MAINTENANCE CARRY 110 Note: Clean the element’s mount. Any dust left in the element mount can end up in the engine. 5. Clean the main filter element with compressed air (max pressure 200 kPa - 2 kgf/cm²). Direct the jet of air along the fins of the element.
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Page 36: Cleaning The Fuel Sludge Sump
MINIDUMPER MAINTENANCE CARRY 110 3.4.6 CLEANING THE FUEL SLUDGE SUMP Maintenance intervals: • Check Level: daily. • Purge water and residue: when present in the sludge sump. WARNING UEL SPILLS ONTO HOT SURFACES CAN CATCH FIRE The sludge sump is inside the engine compartment directly under the fuel tank. To access it, remove the engine compartment LH side panel. -
Page 37: Cleaning The Engine Cooling Equipment
MINIDUMPER MAINTENANCE CARRY 110 3.4.8 CLEANING THE ENGINE COOLING EQUIPMENT Maintenance intervals: • Check: daily. • Clean the dirt filter and radiator body: when dirt prevents free movement of the air. Switch off the engine. Remove the rear panel from the machine. -
Page 38: 250 Hours Maintenance And Checks
MINIDUMPER MAINTENANCE CARRY 110 250 HOURS MAINTENANCE AND CHECKS 3.5.1 ENGINE OIL CHANGE • Check the condition: daily. • Change the oil after 250 hours of operation or if its condition makes an oil change imperative. Refer to paragraph 3.4.1 of this manual and the engine instruction manual for the oil change procedure. -
Page 39: 600 Hours Maintenance And Checks (Or 2 Years)
MINIDUMPER MAINTENANCE CARRY 110 600 HOURS MAINTENANCE AND CHECKS (or 2 YEARS) 3.6.1 HYDRAULIC FLUID CHANGE CAUTION • C ONTACT WITH FLUID AND HOT SURFACES CAN RESULT IN BURNS • A T RUNNING TEMPERATURE THE FLUID TANK IS HOT AND PRESSURISED •... -
Page 40: Replacing The Drive Motor Oil
MINIDUMPER MAINTENANCE CARRY 110 3.6.2 REPLACING THE DRIVE MOTOR OIL • Check the condition: after 200 hours of operation. • Replacement: after 600 hours of operation. Orient the reducer so that the drain cap (1) is pointing down as shown. -
Page 41: Special Operating Conditions
MINIDUMPER MAINTENANCE CARRY 110 Repeat step 7 several times until the water drained out is clear. 10. Add coolant 11. Run the engine for 5 minutes with the radiator cap off (1). 12. Fill the radiator until the level reaches the neck of the filler. - Page 42 MINIDUMPER MAINTENANCE CARRY 110 4. Pay special attention to the hydraulic fluid. WARNING EFORE WORKING WITH THE MACHINE HEAT UP THE HYDRAULIC FLUID AS INSTRUCTED IN PARAGRAPH 5. At the end of periods of work or if the machine is not used for a long time, park the machine on a dry, solid surface to prevent ice forming under it, such as: wood, cement, asphalt or similar.
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Page 43: Lengthy Storage
MINIDUMPER MAINTENANCE CARRY 110 HIGH HUMIDITY AND SALINITY In some locations, for instance, coastal areas, the machine may be attacked by a combination of salinity and humidity. To protect exposed metal surfaces, electrical wiring and gaskets, take care to keep the machine dry and grease the metal surface abundantly. -
Page 44: Troubleshooting
MINIDUMPER TROUBLESHOOTING CARRY 110 TROUBLESHOOTING TROUBLESHOOTING TABLE Note down anything abnormal in the machine’s daily operation. Try to determine the cause of all anomalies, and take immediate action to remedy them. If anomalies are not dealt with as soon as possible, they may lead to more serious problems in the future. -
Page 45: Hydraulic System
MINIDUMPER HYDRAULIC SYSTEM DIAGRAM CARRY 110 HYDRAULIC SYSTEM SPECIFICATIONS NOMENCLATURE PRESSURE Kgf/cm Pump P1-P2 21.5 Shovel 16,7 Dump 16.7 AUX. PTO Kgf/cm Litres/min MAX pressure 16.7 MAX capacity HYDRAULIC SYSTEM DIAGRAM... -
Page 46: Elecric System Diagram
MINIDUMPER ELECRIC SYSTEM DIAGRAM CARRY 110 ELECRIC SYSTEM DIAGRAM 2050309005 Red 35 mm² L=1050 mm 2030809000 Black 35 mm² L=500 mm Black 2.5 mm² Black 0.75 mm² Black 1.5 mm² Black 1.5 mm² Red 6 mm² L=600 mm... -
Page 47: Technical Specifications
MINIDUMPER TECHNICAL SPECIFICATIONS CARRY 110 TECHNICAL SPECIFICATIONS GENERAL SPECIFICATIONS GENERAL PERFORMANCE DATA Travel speed km / h 2.6-4.0 Maximum slope % (° Incl.) 34% (20°) Maximum slope when loaded % (° Incl.) 20% (11°) Load 1000 Ground contact pressure Kg / cm... -
Page 48: Dimensions Of Machine
MINIDUMPER TECHNICAL SPECIFICATIONS CARRY 110 DIMENSIONS OF MACHINE KIT + SHOVEL CEMENT MIXER + SHOVEL PLATFORM... - Page 49 TRACKED MINIDUMPER CARRY 110 PUBLISHED: MARCH 2017 KATO IMER S.p.A. ITALY...
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