Avani SPC-2000 Manual

Welding fume extractor

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SPC-2000

AVANI Welding Fume Extractor

Customer:

Customer PO#:

AVANI SO#:

Tested By:

Serial #:

Ship Date / Install Date:

AV-SPC-013 Rev.0 06/02/2014

Avani Environmental Intl. Inc.

PH: (919) 570-2862

95 Cypress Drive,

E-mail: info@avanienvironmental.com

Youngsville, NC 27596

www.avanienvironmental.com

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Summary of Contents for Avani SPC-2000

Page 1 SPC-2000 AVANI Welding Fume Extractor Customer: Customer PO#: AVANI SO#: Tested By: Serial #: Ship Date / Install Date: AV-SPC-013 Rev.0 06/02/2014 Avani Environmental Intl. Inc. PH: (919) 570-2862 ® 95 Cypress Drive, E-mail: info@avanienvironmental.com Youngsville, NC 27596 www.avanienvironmental.com...
Page 2: Table Of Contents
SPC-2000 AVANI Welding Fume Extractor TABLE OF CONTENTS Machine Warning Signs ..................3 Technical Specifications & Tool Requirements for Assembly ........4 Safety Precautioins ..................... 5 Electrical Installation ................... 6 Electrical Circuit Diagram ..................7 Safety Instructions ....................9 Operating Instructions .................. …..10 Filter Cleaning………………………………………………………………………………..12...
Page 3: Machine Warning Signs
SPC-2000 AVANI Welding Fume Extractor General Safety Information MACHINE WARNING SIGNS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Page 4: Technical Specifications & Tool Requirements For Assembly
SPC-2000 AVANI Welding Fume Extractor TECHNICAL SPECIFICATIONS 1.5 HP (NEMA & high efficiency Motor Specs: Manufacturer: Avani motor w/ aluminum impeller) 120V/240Volts-60Hz-1Ph Electrical Specs: -16/8 Amps- wired Manufacturer: Avani 120volts Air Volume: 1100CFM (1867.8 m3/hr) Inlet Size: (1) 8” Dia. / (1) 6” Dia. Or (2) @ 4” Dia.
Page 5: Safety Precautioins
SPC-2000 AVANI Welding Fume Extractor INSTALLATION care must be taken when moving to SAFETY PRECAUTIONS avoid injury. Use lifting and transport Read this Manual carefully before equipment as necessary. installing and operating the product and maintain a copy on site for reference.
Page 6: Electrical Installation
SPC-2000 AVANI Welding Fume Extractor INSTALLATION ELECTRICAL INSTALLATION POWER CONNECTION 1. All electrical connections must be ELECTR I C SHOCK performed by a qualified electrician. CAN K I LL. 2. Confirm that the available power Have a qualified electrician supply is equal to the motor and ...
Page 7: Electrical Circuit Diagram
SPC-2000 AVANI Welding Fume Extractor INSTALLATION ELECTRICAL CIRCUIT DIAGRAM...
Page 8 SPC-2000 AVANI Welding Fume Extractor...
Page 9: Safety Instructions
SPC-2000 AVANI Welding Fume Extractor OPERATION 6. Do not operate the product near SAFETY INSTRUCTIONS flammable materials, as sparks may ignite these materials and cause an explosion. The Welding Fume Extractor can be 7. Key components of the machine run at high speeds and can cause injury.
Page 10: Operating Instructions
SPC-2000 AVANI Welding Fume Extractor OPERATION COLLECTOR IS SHUT DOWN AND OPERATION INSTRUCTIONS AIR TANK HAS DEPRESSURIZED. THIS CAN BE DONE BY SHUTTING COMPRESSED AIR REQUIREMENTS DOWN THE AIR SUPPLY TO COLLECTOR AND ALLOWING THE COLLECTOR TO PULSE AT LEAST The compressed air connection hole is located on the top right side of the collector.
Page 11 SPC-2000 AVANI Welding Fume Extractor Air inlet fitting Diameter: 1/4" Drain plug Diameter: 1/2"...
Page 12: Filter Cleaning
SPC-2000 AVANI Welding Fume Extractor panel on the side of the unit where the PSI label is in place and requires a 1/4” NPT fitting. A regulator must be incorporated in line to set pressure. Do not exceed 90 PSI pressure.
Page 13 All other filters can be removed and cleaned with compressed air. 6. If vacuum remains weak after cleaning the filters, contact AVANI for filter replacement. (see contact list in this manual)
Page 14: Autocad Drawing
SPC-2000 AVANI Welding Fume Extractor AUTOCAD DRAWING Dimensions (in mm/inches)
Page 15: Filter Identiiftication & Assembly
SPC-2000 AVANI Welding Fume Extractor MAINTENANCE (1) specification: Ø380 x 660mm [Ø15” x FILTER IDENTIFICATION & 26”] ASSEMBLY (2) required quantity: 1 pc (3) filtering area: 25m2 x 1 = 25m2 (269 Filters ft2) 1. aluminum mesh (4) material: 80/20 FR.
Page 16 SPC-2000 AVANI Welding Fume Extractor Pull down the left and right filter handles. Open the front maintenance door. 4. Pull out the cartridge filter. Take out the cartridge filter set and install with a new cartridge. Loosen the screws and washers (circled in green).
Page 17 SPC-2000 AVANI Welding Fume Extractor Slide the cartridge back into the track and push it to the end. Attach the filter handle fixing plate upon the left and right filter handles. Fasten the plate and handles with screws and washers.
Page 18 SPC-2000 AVANI Welding Fume Extractor 2. Pull out the carbon filter. Insert a new filter and secure it with (2) knobs. 3. Close the front maintenance door. Assembly completed...
Page 19: Repair Parts Illustration
SPC-2000 AVANI Welding Fume Extractor PARTS Repair Parts Illustration...
Page 20: Repair Parts List
SPC-2000 AVANI Welding Fume Extractor PARTS Repair Parts List Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Reference Description Part Number Quantity Number Phillips Head Sheet Metal Screw A02-05-PS-150-1 (5/32"*3/4")
Page 21 SPC-2000 AVANI Welding Fume Extractor Reference Description Part Number Quantity Number Blower A02-05-PS-150-17 Magnetic Valve (3/4") A02-05-PS-150-18 Nipple A02-05-PS-150-19 Air Tank A02-05-PS-150-20 Connector (1/4") A02-05-PS-150-21 Hose A02-05-PS-150-22 Clamp A02-05-PS-150-23 Elbow (1/4") A02-05-PS-150-24 Nipple A02-05-PS-150-25 Connector (1/4") A02-05-PS-150-26 Hex Screw (5/16"*3/4") A02-05-PS-150-27 Flat Washer (5/16"*OD18*2t)
Page 22 SPC-2000 AVANI Welding Fume Extractor Reference Description Part Number Quantity Number Nipple A02-05-PS-150-43 A02-05-PS-150-44 Button Head Screw (1/4"*3/4") A02-05-PS-150-45 Flat Washer (1/4"*OD19*2t) A02-05-PS-150-46 Arm Port Cover (4") A02-05-PS-150-47 Foam Tape A02-05-PS-150-48 Foam Tape A02-05-PS-150-49 Machine Body A02-05-PS-150-50 Hex Nut A02-05-PS-150-51 Flat Washer (3/8"*OD23*2t)
Page 23 SPC-2000 AVANI Welding Fume Extractor Reference Description Part Number Quantity Number Knob (5/16"*3/4") A02-05-PS-150-69 Flat Washer (5/16"*OD18*2t) A02-05-PS-150-70 Filter Handle Fixing Plate A02-05-PS-150-71 Filter Handle (left) A02-05-PS-150-72 Filter Handle (right) A02-05-PS-150-73 Casters w/ brakes (5") A02-05-PS-150-74 Flat Washer (5/16"*OD18*2t) A02-05-PS-150-75 Hex Screw (5/16"*3/4")
Page 24 SPC-2000 AVANI Welding Fume Extractor Reference Description Part Number Quantity Number Hex Nut (3/8") A02-05-PS-150-96 Strain Relief A02-05-PS-150-97 Manual Air Pulse Jet Button A02-05-PS-150-98 Arm Port Cover (6") A02-05-PS-150-99 Arm Port Switch Flange for 6" and A02-05-PS-150-100 8" Arm Flat Washer (5/16"*OD18*2t) A02-05-PS-150-101 Hex Screw (3/8"*3/4")
Page 25: Contact Information
SPC-2000 AVANI Welding Fume Extractor Contact Information Avani Environmental Intl. Inc. ® 95 Cypress Drive, Youngsville, NC 27596 Email: info@avanienvironmental.com www.avanienvironmental.com Customer Service: info@avanienvironmental.com Tel: 919-570-2862 ext. 5167 Engineering Service: engineering@avanienvironmental.com Tel: 919-570-2862 ext. 5162...
Page 26 SPC-2000 AVANI Welding Fume Extractor...