Miller ArcStation Owner's Manual
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Miller ArcStation Owner's Manual

Miller ArcStation Owner's Manual

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OM-244 997-A
2009−09
Place serial number or
lot code sticker here.
™
ArcStation
Visit our website at
www.MillerWelds.com

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  • Page 1 OM-244 997-A 2009−09 Place serial number or lot code sticker here. ™ ArcStation Visit our website at www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1.

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2009−08 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
  • Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.

  • Page 8: California Proposition 65 Warnings

    1-4. California Proposition 65 Warnings For Gasoline Engines: Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to Engine exhaust contains chemicals known to the State of cause birth defects and, in some cases, cancer. (California California to cause cancer, birth defects, or other reproduc- Health &...

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2009−08 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on Indique des instructions spécifiques.
  • Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un les sources de soudage onduleur UNE FOIS incendie ou une explosion. l’alimentation coupée. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Des bouteilles de gaz protecteur contiennent du gaz sous haute pression. Si une bouteille est endom- D Fermer l’alimentation du gaz protecteur en cas magée, elle peut exploser.

  • Page 12: Proposition Californienne 65 Avertissements

    Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- munication, les services de sécurité...

  • Page 13: Principales Normes De Sécurité

    2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, 25 West 43rd Street, New York, NY 10036 (téléphone : 212-642-4900, de Global Engineering Documents (téléphone : 1-877-413-5184, site site Internet : www.ansi.org). Internet : www.global.ihs.com). Standard for Fire Prevention During Welding, Cutting, and Other Hot Safe Practices for the Preparation of Containers and Piping for Welding Work, NFPA Standard 51B, de National Fire Protection Association,...
  • Page 14 OM-244 997 Page 10...

  • Page 15: Section 3 − Welding Table Safety Precautions − Read Before Using

    SECTION 3 − WELDING TABLE SAFETY PRECAUTIONS − READ BEFORE USING weld table_2009−09 Protect yourself and others from injury — read and follow these precautions. 3-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.

  • Page 17: Section 4 − Assembly

    SECTION 4 − ASSEMBLY 4-1. 30S And 30SX Welding Table Specifications Total Maximum Load Capacity Maximum Shelf Load Capacity Maximum Tool Chest Drawer (Including Contents) Capacity (Each Drawer) 1000 lb (454 kg) 100 lb (45 kg) 40 lb (18 kg) 4-2.
  • Page 18 C. Front/Rear Rails Tapped Holes For Front/Rear Rails Front/Rear Rails Place two front/rear rails on table top as shown, but do not fasten rails to top yet. Bottom View D. End Subframes Tapped Holes For End Subframes End Subframes Place end subframes on table top as shown.
  • Page 19 E. Connecting End Subframes To Rails And Installing Leveling Feet End Subframes Use eight bolts AA and eight locknuts ZZ at each angle bracket shown connect subframes and rails. Tools Needed: Tighten all bolts and locknuts. hex bit 3/16 in. Leveling Foot 1/2 in.
  • Page 20 G. Installing Dust Tray Rails To Optional Tool Chest (Use With An X-pattern Top) For X-pattern top, use rails that came with the dust tray and hardware that came with the tool chest. Brackets included with tool chest are not needed Tools Needed: with dust tray.
  • Page 21 Installing Tool Chest To Welding Table Use four bolts AA and four locknuts Tools Needed: ZZ for dust tray rails or just four 1/2 in. bolts AA for tool chest brackets and hex bit 3/16 in. install tool chest assembly to the welding table.
  • Page 22 K. Leveling The Welding Table Use two people to rotate Welding table shown with optional welding table. X-pattern top and tool chest. Rotate the welding table to its upright position as shown. Dust Tray Rail Or Tool Chest Bracket Bolts Tighten tool chest mounting bolts at this time, if applicable.
  • Page 23 M. Installing Stiffener Bracket And Work Lead Tab After setting the welding table in place, make final adjustments to leveling feet keeping the top level and the feet solid on the floor. Tight- en jam nuts on feet at this time. Tools Needed: Stiffener Bracket Use two bolts EE and two locknuts...

  • Page 24: And 60Sx Welding Table Specifications

    4-4. 60S And 60SX Welding Table Specifications Total Maximum Load Capacity Maximum Shelf Load Capacity Maximum Tool Chest Drawer (Including Contents) Capacity (Each Drawer) 1000 lb (454 kg) 100 lb (45 kg) 40 lb (18 kg) 4-5. Parts Layout 300 608 Top solid 3/16 in. thick (1) 300 606 Top, solid 3/8 in.
  • Page 25 B. Table Tops Table Tops Locate table tops and place flat on the floor. Tops for 60SX model shown, Four holes must be solid tops use the same tapped together in center of tops. hole layout. X-pattern top can be on either side.
  • Page 26 D. Center Subframe And End Subframes Tapped Holes For Center Subframe And End Subframes Center Subframe End Subframes Tools Needed: Place center and end subframes on table top as shown. Fasten one hex bit 3/16 in. subframe at a time to ease installation.
  • Page 27 E. Connecting Center And End Subframes To Rails And Installing Leveling Feet Center Subframe End Subframes Use 16 bolts AA and 16 locknuts ZZ at each angle bracket as shown to Tools Needed: connect center and end subframes and rails. 1/2 in.
  • Page 28 F. Installing Dust Tray Rails To Welding Table With An X-pattern Top (No Optional Tool Chest Or Optional Tool Chest Under Solid Top) Use rails and hardware that Side View came with the dust tray. Dust Tray Rail Use four bolts AA and four locknuts Tools Needed: ZZ and install dust tray rails to the hex bit 3/16 in.
  • Page 29 H. Installing Brackets To Optional Tool Chest (Use With A Solid Top) For solid top, use brackets and hardware that came with the tool chest. Brackets Use four bolts CC and install brackets to top of tool chest. Be sure that brackets are pushed in as close together as possible.
  • Page 30 J. Installing Bottom Trays Use two people to rotate Welding table shown welding table. with optional tool chest. It is recommended that a piece of cardboard be placed on the floor to prevent damaging the finish on the end subframes. Rotate the welding table on its side as shown.
  • Page 31 L. Installing Dust Tray And Tube Caps Dust Tray Install dust tray into rail slides as follows: Tilt rear of tray down and lift front of tray up. Place flange on rear of tray behind angle iron support. Lower front tray until approximately level.
  • Page 32 M. Installing Stiffener Brackets And Work Lead Tab To level the 60S or 60SX, adjust leveling feet for the center subframe first. Then adjust leveling feet for the end subframes. After setting the welding table in place, make final adjustments to leveling feet keeping the tops level and the feet solid on the floor.

  • Page 33: Section 5 − Accessories

    SECTION 5 − ACCESSORIES 5-1. Installing Optional Tool Chest Under X-Pattern Top Dust Tray Remove dust tray from rail slides as follows: Slide tray out. Lift front of tray up. Pull tray out from rail slides. For X-pattern top, use rails that came with the dust tray and hardware that came with the tool chest.

  • Page 34: Installing Optional Tool Chest Under Solid Top

    5-2. Installing Optional Tool Chest Under Solid Top For solid top, use brackets and hardware that came with the tool chest. Brackets Tools Needed: Tool Chest 1/2 in. Use four bolts CC that came with the tool chest and install brackets to hex bit 3/16 in.

  • Page 35: Installing Optional Dust Tray

    5-3. Installing Optional Dust Tray Dust Tray Rails Use the supplied four bolts AA and four locknuts ZZ and install dust tray rails to the welding table. Be Tools Needed: sure that dust tray rails are on the inside of the subframe assemblies. 1/2 in.

  • Page 36: Installing Optional Vise Kit

    5-4. Installing Optional Vise Kit Optional Vise Mount Install and secure vise to the vise mount using supplied hardware. Tools Needed: Remove tube cap from end subframe tube. 9/16 in. Insert vise mount into end subframe tube and secure with supplied bolt hex bit 5/16 in.

  • Page 37: Installing Optional Vise Mount

    5-5. Installing Optional Vise Mount Optional Vise Mount Remove tube cap from end subframe tube. Insert vise mount into end subframe Tools Needed: tube and secure with supplied bolt Customer Supplied Vise Place customer supplied vise on top of plate and mark hole locations. Drill appropriate sized holes in plate for customer supplied mounting hardware.

  • Page 38: Installing Optional Interior Shelf

    5-6. Installing Optional Interior Shelf Optional Interior Shelf Brackets Mounting Hole Selection Install shelf brackets to rear legs of Tools Needed: end subframes and secure with supplied hardware. 1/2, 7/16 in. Interior Shelf Install shelf onto brackets and hex bit secure with supplied hardware.

  • Page 39: Installing Convenience Kit Tool Tray

    5-8. Installing Convenience Kit Tool Tray Optional Tool Tray Select the desired side of the welding table to install the tool tray. EE and ZZ Use two supplied bolts EE and Tools Needed: locknuts ZZ to secure tool tray to subframe.
  • Page 40 Notes...
  • Page 41 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
  • Page 42 Notes Ref. AWS/ANSI D1.1 WELD JOINT TYPES GROOVE FILLET WELD POSITION: FLAT BUTT T−JOINT HORIZONTAL BUTT T−JOINT VERTICAL BUTT T−JOINT OVERHEAD BUTT T−JOINT Ref. 804 248-A...
  • Page 43 Effective January 1, 2009 (Equipment with a serial number preface of LK or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions...
  • Page 44 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2009 Miller Electric Mfg. Co. 2009−01...

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