MEGAPOWER MP-13030HWG Operator's Manual

Welderator

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

13030HWG

WELDERATOR

CAUTION

RISK OF INJURY! READ ENTIRE MANUAL

BEFORE OPERATING! THIS MANUAL IS AN IMPORTANT

PART OF THE WELDERATOR AND MUST REMAIN

WITH THIS UNIT WHEN YOU SELL OR RENT IT!

Table of Contents

Need help?

Do you have a question about the MP-13030HWG and is the answer not in the manual?

Questions and answers

Summary of Contents for MEGAPOWER MP-13030HWG

Page 1 13030HWG WELDERATOR CAUTION RISK OF INJURY! READ ENTIRE MANUAL BEFORE OPERATING! THIS MANUAL IS AN IMPORTANT PART OF THE WELDERATOR AND MUST REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT!
Page 2: Introduction
Introduction THANK YOU for purchasing a product. READ THIS MANUAL carefully to learn how to operate numbers to help in tracing the machine should it be stolen. and service your machine correctly. Failure to do so could Your dealer also needs these numbers when you order result in personal injury or equipment damage.
Page 3: Table Of Contents
Contents INTRODUCTION ..............................2 RECOGNIZE SAFETY INFORMATION ......................... 4 CONTROLS ..............................14-16 INSTALLATION ..............................17 OPERATION ...............................22 START-UP ...............................22 WELDING START-UP ............................22 SHUTDOWN ...............................24 OPERATING CONTROLS ............................ 24 CABLE SIZE ...............................25 TROUBLESHOOTING ............................26 MAINTENANCE ..............................28 MAINTENANCE CHART: ............................. 28 CHECKING ENGINE OIL .............................
Page 4: Recognize Safety Information
Safety RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A signal word--DANGER, WARNING or CAUTION--is used with the safety-alert symbol.
Page 5 CARBON MONOXIDE - POISONOUS GAS Use unit outdoors, away from open windows, vents, or doors. Unit exhaust contains carbon monoxide - a poisonous gas that can kill you. You CAN NOT smell or see this gas. Never use the unit in enclosed or partially-enclosed spaces. The unit can produce high levels of carbon monoxide very quickly.
Page 6 SAFETY WARNING WHEN REFUELING Injury or death may occur as a result of improper fueling. Do not smoke while filling engine fuel tank. Always refuel slowly to avoid the possibility of spilled fuel which may cause a risk of fire. Gasoline is extremely flammable and its vapors can explode if ignited.
Page 7 ELECTRICAL HAZARDS This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. Do not touch live electrical parts. DANGER - IMPROPER CONNECTION OF THE EQUIPMENT- GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTROCUTION.
Page 8 RISK OF FIRE OR EXPLOSION Serious injury or death may occur from normal sparks in the engine ignition system or engine exhaust/muffler. Always operate the unit in a well ventilated area free of flammable vapors, combustible dust, gases or other combustible materials.
Page 9 RISK OF BREATHING Serious injury or death could occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors or solid particles. Never inhale air from the unit either directly or from a breathing device connected to the unit. Serious injury or death may occur from inhaling engine exhaust.
Page 10 RISK OF FLYING OBJECTS Soft tissue damage can occur from the compressed air stream. Always wear safety glasses to shield the eyes from flying debris. Never point the air stream at any part of your body, anyone else or animals. Never leave pressurized air in the unit.
Page 11 IMPORTANT SAFETY INSTRUCTIONS WARNING: To reduce the risk of injury, read this operator’s manual completely before using. When using this product, the following basic precautions should always be followed: 1. Risk from Negligence: Risk of injury from negligent use. Never allow children or adolescents to operate this unit! Stay alert- watch what you are doing.
Page 12 WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. Wear dry, hole-free insulating gloves and body protection. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator.
Page 13 SAFETY SIGNS WARNING ADVERTENCIA RISK OF BURNS RIESGO DE QUEMAR EL AMORTIGUADOR Y LAS MUFFLER AND AREAS ADYACENTES PUEDEN ADJACENT AREAS TENER TEMPERATURAS POR MAY EXCEED 150°F. ARRIBA DE 150°F. 34-0598-010699-E/S-ENG. 34-0598 CAUTION/PRECAUCION RISK OF FIRE RIESGO DE FUEGE No ponga combustible cuando Do not add fuel when el producto este en operacion.
Page 14: Installation
Installation INSTALLATION Read safety warnings before setting-up the unit. Ensure the oil level in the unit's pump is adequate. If low, add SAE-30W non-detergent oil. LOCATION: In order to avoid damaging the unit, do not incline the unit transversely or longitudinally more than 10°. WARNING: RISK OF ASPHYXIATION! DO NOT OPERATE IN AN ENCLOSED AREA.
Page 15 Installation GROUNDING INSTRUCTIONS This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. DANGER: IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTROCUTION.
Page 16 Installation GASOLINE ENGINE Review "Risk of Fire or Explosion" before fueling. Read the engine manual accompanying this unit for correct engine start-up maintenance procedures. Read and understand the safety labels located on the unit. WARNING: RISK OF EXPLOSION OR FIRE CAUSING SERIOUS INJURY OR DEATH! DO NOT SMOKE WHILE FUELING! DO NOT FILL FUEL TANK WHILE THE UNIT IS RUNNING...
Page 17 Installation Use a high quality detergent oil with API classifications of SJ or higher. Check oil level before each operation and ensure that it is maintained. CAUTION: THIS ENGINE CRANKCASE IS NOT FILLED WITH OIL AT THE FACTORY, SO BE SURE TO FILL IT BEFORE OPERATING THE ENGINE.
Page 18 Installation easy starting, do not use gasoline left over from the previous season. • Do not add oil to the gasoline. Fuel Type • For best results use only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher. •...
Page 19: Operation
Operation OPERATION PRE-OPERATION: Check the engine oil level before starting. (See engine manual.) Fill the fuel tank according to the engine manual instruction. Pump oil level should be checked before each use. Check the oil level indicator on the pump crankcase. Make certain the oil is in the center of the oil sight glass.
Page 20 Operating the Unit 4. Move idle control to full throttle setting. 5. Check grounding. 6. Welding Cable Diagram (Selecting Weld Cable Sizes)*: Weld Output Terminals Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding*** 100 ft (30 m) 150 ft 200 ft 250 ft...
Page 21: Shutdown
NOTE: This engine is equipped with a “Low Oil” shutdown system for engine protection. The engine stops when the oil level gets too low. The engine will not restart without adding oil. If you notice any unusual noise or vibration, stop the unit and refer to "Troubleshooting".
Page 22: Cable Size
OPERATION CABLE SIZE: Equipment damage can result from low voltage. Therefore, to prevent excessive voltage drop between the unit and the equipment, the cable should be of adequate gauge for the length used. The cable selection chart gives the maximum cable lengths for various gauges of wire which can adequately carry the loads shown.
Page 23: Troubleshooting
Troubleshooting Symptom Problem Solution Engine will not start. Various engine problems. Refer to the engine manual accompanying your unit. Noisy operation. Lack of oil in the pump. Add correct amount of oil. Check for bearing damage. Carbon deposits on pistons or valves. Remove cylinder head and inspect.
Page 24 Troubleshooting Symptom Problem Solution Unit has no output. Circuit breakers tripped. Reset circuit breakers. Inadequate cord sets or Check cord sets or extension cords extension cords. capabilities. Air leaks from Safety Relief Valve. Possible defective Safety Relief Operate Safety Relief Valve manually Valves.
Page 25: Maintenance
Maintenance MAINTENANCE CHART: To ensure satisfactory operation over an extended period of time, an engine requires normal maintenance at regular intervals. The Periodic Maintenance Chart below shows periodic inspection and maintenance items and suitable intervals. The bullet mark designates that the corresponding item should be performed at that interval. NOTE: Some adjustments require the use of special tools or other equipment.
Page 26: Checking Engine Oil
Maintenance MAINTENANCE Read the instruction manual before performing maintenance. Keep all air vents clear. Keep the unit clean. DO NOT spray with water. Periodically check all fasteners and tighten, see the periodic maintenance chart. The following procedures must be performed when stopping the unit for maintenance or service: 1.
Page 27 Maintenance IN A WELL VENTILATED AREA. ENSURE THAT NO SPARKS OR FLAMES ARE NEAR THE WORK- ING AREA, THIS INCLUDES ANY APPLIANCE WITH A PILOT LIGHT. CAUTION: NEVER RUN THE ENGINE WITHOUT THE AIR FILTER, SERIOUS DANGER CAN RESULT. Check the air cleaner daily or before starting the engine. Check for and correct heavy buildup of dirt and debris along with loose or damaged components.
Page 28 Maintenance GFCI TEST RECORDS: As with any other safety devices, the GFCIs supplied with these generators must be checked every month to insure that they are functioning properly. To test the GFCIs, follow the instructions and then enter the date of the test below.
Page 29 Maintenance MAINTENANCE CLEANING AND GAPPING SPARK PLUG: Spark Plug Gap If the plug is contaminated with carbon, remove it using a (See recommendations) plug cleaner or wire brush. Check the spark plug gap and reset it if necessary. The spark plug gaps are listed below.
Page 30: Storage
Storage Service STORING UNIT SHORT TERM (1-6 MONTHS): 1. Add gasoline conditioner & stabilizer at the specified concentration. 2. Run the unit for two (2) minutes to ensure the mixed fuel is in the entire fuel system. Close the fuel valve and run the unit until it stops.
Page 31: Warranty
STATEMENT OF WARRANTY Warrants all parts, (except those referred to below), of your new unit to be free from defects in materials and workmanship during the following periods: For Two (2) years from the date of original purchase: Compressor Pump Plumbing Generator Tank Assembly...
Page 32 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and are pleased to explain the emission control system warranty on your 2013 small off-road engine/equipment (SORE). In California, new SOREs must be designed, built and equipped to meet the State’s stringent anti-smog standards.
Page 33 the expected demand for such parts. (9) Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations. (10) (c) WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if demonstrates that the engine has been abused, neglected, or improperly maintained, and that such abuse...