Huntleigh Tx 150 Service Manual
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Huntleigh Tx 150 Service Manual

Huntleigh Tx 150 Service Manual

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Moving and Handling
Products Division
The Huntleigh Tx 150
Service Manual
1

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Summary of Contents for Huntleigh Tx 150

  • Page 1 Moving and Handling Products Division The Huntleigh Tx 150 Service Manual...

  • Page 3: Table Of Contents

    Contents Section 1 Preparation Page 4-5 Cleaning and Disinfecting Recommended Tools Consumables Section 2 Lifting Operations and Lifting Equipment Regulations Page 6-9 Thorough Examination and Test Regulations Thorough Examination Report Thorough Examination Procedures Load test Procedures Label identification and location Section 3 Servicing, Repairs and Maintenance Page 10-13 Spreader bar...

  • Page 4: Section 1 Preparation

    NaDCC (e.g. Precept, Actichlor) at 10,000 ppm of available chlorine. Rinse and dry. For further information refer to the Infection Control Procedures booklet (LIT442/02) which is available on request from Huntleigh Healthcare. Cautions Avoid wetting electrical contacts, plugs, sockets etc.

  • Page 5: Recommended Tools

    Recommended Tools Below is a list of basic tools required to carry out the service procedures contained in this manual: WARNING All tools can be dangerous if used incorrectly. 17mm AF Spanners (Dual ring, open end) 3.5mm, 4mm, 5mm, 6mm, AF Allen keys No 2 Pozidrive screwdriver RS Components potentiometer adjusting screwdriver Nylon Faced Mallet...

  • Page 6: Section 2 Lifting Operations And Lifting Equipment Regulations

    Section 8 Thorough Examination Procedures: Important Note: The Tx 150 has a 12 month warranty. The component parts of this device should not be opened or tampered with during this period, as it will invalidate the warranty. 1. Spreader Bar Check for: •...
  • Page 7 • mast fully engaging with the mast spigot. • correct operation of the mast-locking device. • wear on the actuator mounting point. • wear on the jib/mast pivot. 4. Electric controls, plugs and sockets. Check: • Emergency Stop button cuts all power. Confirm power is restored when the switch is reset •...

  • Page 8: Load Test Procedures

    Lock the suspension bar in place with the pins which are attached to the skids • Place the Tx 150 onto the skids with the spreader bar at the same end as the suspension • NOTE: Do not apply the brakes to the hoist during testing.

  • Page 9: Label Identification And Location

    • NOTE: The sling provides four positions or lengths. The shortest is for the Porta 130 (200 mm) the next for the Porta 150/155, Tx 150 and so on, the longest being for the Porta 250. If in doubt, these positions should enable the test load to be applied at the maximum reach of the hoist.

  • Page 10: Section 3 Servicing, Repairs And Maintenance

    Section 3 Servicing, Repairs and Maintenance 1. Spreader Bar: The spreader bar is a main load bearing assembly of a hoist. It must be treated as a critical item and receive priority attention during thorough examination, service, repair and maintenance work. 1.1 Connection to the jib suspension pin.

  • Page 11: Jib

    the accidental detachment of the sling straps. It is important the hooks are in good condition and the retainers fulfil their purpose. • Check for wear on the sling hooks. The hooks are normally ø 8.0 mm., replace if there is a reduction in diameter of more than 1.0 mm anywhere on the hook.

  • Page 12: Actuator - Raising And Lowering

    • Check the parking magnet is firmly fixed to the handset. Re-fix or replace if missing. • Check handset for correct functioning – press up/down buttons and confirm the jib raises and lowers correctly. Operate the leg buttons and confirm the legs open and close correctly.

  • Page 13: Leg Pivots

    • Operate the handset and confirm smooth opening and closing of both legs. • Confirm the power cuts out at the end of travel in both directions. • Make sure the legs are parallel to each other and the centreline of the hoist when in the closed position.

  • Page 14: Section 4 Dismantling And Re-Assembly Procedures

    • Section 4 Dismantling and re-assembly procedures. 1. General • Lubrication: Grease - use Rocol Sapphire grease or any equivalent light, mineral based grease unless otherwise stated.. • Oil – use any light, general purpose, mineral based lubricating oil. Do not use silicone or vegetable based oils.

  • Page 15: Jib Pivot

    • The pivot bushes (Item 4 drwg. 803.39-1) at the spreader bar suspension point are removed by unscrewing 2 off M6 x 12 socket headed screws (Item 6 drwg. 803.39-1) and 2 off M6 x ø 20 washers (Item 5 drwg. 803.39-1).. Re-assembly •...
  • Page 16 • Remove actuator mounting pin (Item 7 drwg. 803.38) from the mast bracket. • Refit new actuator mounting ping through the mast bracket. • Apply Loctite 638 to 2 off M6 x12 socket button screws and with 2 off M6 plain washers fully tighten into tapped ends of the actuator mounting pin.
  • Page 17 • Swing the actuator around the lower mounting pivot (Item 7 drwg. 803.38) to approximately 90° to the mast. This will align the slots in the actuator coupling (Item 2 drwg. 803.67) with the flats on the mounting pivot and allow the actuator to be detached. Re-assembly •...

  • Page 18: Control Box

    10. Non repairable items The following items are not repairable and should not be taken apart. If any of the following fail in use they should be replaced complete. • Castors • Control Box • Battery pack • Lift actuator •...

  • Page 19: Section 5 Control Box Setting And Test

    Section 5 Control box setting and testing When a control box is replaced the new box must be set to limit the lifting capacity. Use the following procedures for setting. Equipment required: 187.5 kg dead weight (a spring balance and Porta test rig may be used if a dead weight is not available see Load Test –...

  • Page 20: Section 6 Troubleshooting Guide

    Section 6 Troubleshooting Guide Symptom Possible cause Remedy Hoist dead – nothing happens when 1. Emergency stop button pressed 1. Reset emergency stop switch. handset buttons pressed 2. Plug in correctly. 2. Handset not plugged in. 3. Replace handset 3. Handset faulty. 4.
  • Page 21 damaged 3. Replace mains lead 4. Mains plug fuse blown. 4. Replace fuse once. If it blows 5. Battery fuse blown again, replace lead. 5. Check for cause – replace fuse (once only) – replace battery pack if problem persists. 6.

  • Page 22: Section 7 Spare Parts List

    Section 7 Parts List WARNING Use only Huntleigh Healthcare approved parts for repair or replacements.
  • Page 23 Drawing 803.37 1 of 3 Drawing 803.37 2 of 3...
  • Page 24 Drawing No 803.37 3 of 3 Item Part Number Description Qty. 803.37 BASE ASSEMBLY L9605.0070 Twin castor 75 mm L9170.2130 M10 Nyloc nut L9174.1382 M10 x 35 C’sk socket screw 803.03 LH leg fabrication L9605.0211 Twin braked castor 100 mm 803.89 LH rear castor bracket cover 803.04...
  • Page 25 Drawing 803.38 1 of 1 Item Part Number Description Qty. 803.38 MAST ASSEMBLY 803.02 Mast fabrication S1020 Roll pin 803.16 Jib pin 803.31 RH handle 803.77 Handle tube 803.21 LH handle 803.50 Actuator pin S1835 M6 x 20 plain washer S6313 M6 x 12 button head screw L9193.3001...
  • Page 26 Drawing 803.39 1 of 1 Item Part Number Description Qty. 803.39 JIB ASSEMBLY 803.00 Jib fabrication 803.55 Jib end cap 803.66 Jib end cap 803.104 Jib pivot bush S1822 M6 plain washer S3613 M6 x 12 socket button screw 803.93 Jib joint cover moulding 803.111 Jib location label...
  • Page 27 Drawing 803.67 1 of 1 Item Part Number Description Qty. 803.67 ACTUATOR ASSEMBLY L9704.0039 Actuator - Linak 803.53 Actuator tube 713.91 Clevis pin S4733 E ring...
  • Page 28 Drawing 803.49 1 of 1 Item Part Number Description Qty. 803.49 SPREADER BAR ASSEMBLY 803.70 Pivot pin 803.85 Spreader bracket 803.98 Spreader retaining pressing 803.97 Spring spacer S4798 Spring 803.72 Spreader moulding 803.43 Spreader bar fabrication 803.99 Sling retainer 803.71 Retaining boss S1001 Roll pin...
  • Page 29 Drawing 803.40 1 of 1 Item Part Number Description Qty. 803.40 FINAL ASSEMBLY 803.37 Base assembly 803.39 Jib assembly 803.49 Spreader bar assembly 803.67 Actuator assembly 803.38 Mast assembly L0776.3006 Handset – Linak L9704.0045 UK coiled lead L0710.0112 Ram pin φ...

  • Page 30: Section 8 Report Form ,Checklists, Actuator Guidance Notes

    Section 8 Report Form & Checklists Final Inspection and Test Check Sheet Model Serial Number Date Operator 4 /r Item Comments All labelling present User Manual 800-099-01 present Check for sharp edges All screws/bolts/nuts tightened Bearing surfaces lubricated Security of castors Castors wheels free running.
  • Page 31 LOLER: Through Examination Report Lifting Operations and Lifting Equipment Regulations 1998 Schedule 1 Client Name & Address…………………………………………………………………………………………. …………………………………………………………………………………………………………………… ……………………………………………………………………………Tel:…………………………………… Address of Examination………………………………………………………………………………………………………. Model …………………Serial number………………………Date of Manufacture:……………………….… Date of last Examination:…………………………Safe Working Load:………………………………………. Commissioning Examination Safe to Operate Periodic Examination Interval of Examination Six Months 12 Months...
  • Page 32 -Moby, Bodymove, Europa, Atlas and Porta Stand Huntleigh Guarantee. Hoists will still be guaranteed for 12 months with the exception of the batteries and the actuator which will be limited to the number of cycles in the table above.
  • Page 33 Tel: +44 (0) 121 556 1511 Fax: +44 (0) 121 502 2092 Huntleigh “H” logo is a registered trademark and Flexi-Serve and Porta are trademarks of Huntleigh Technology PLC in the UK and in some cases other territories. © Huntleigh Kinetics 1998 As our policy is one of continuous development Huntleigh Healthcare Ltd.

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