hymer ERIBA Touring 2012 Instruction Manual
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hymer ERIBA Touring 2012 Instruction Manual

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Instruction manual
Instruction manual
Dear Customer,
We are pleased that you have chosen a caravan from HYMER and would like to thank you for the trust you
have shown in our company.
This instruction manual is intended to help you get to know and use your new caravan. It is essential that you
read and comply with the safety instructions in chapter 2.
Don't hesitate to contact our HYMER service centres if you have any questions. Their staffs are fully conver-
sant with your vehicle and will be pleased to help in any way they can. Our list of HYMER service centres in
Europe is updated regularly. You can obtain a copy of the latest edition from our customer service department
or from your HYMER dealer.
This instruction manual also includes the warranty certificate for your vehicle. You will be receiving the warranty
stamp shortly. Please paste this stamp into the field provided. To maintain the HYMER weatherproof guar-
antee against water ingress, your vehicle must be inspected for a fee by an authorised HYMER dealer or an
authorised specialist workshop once a year. A confirmation stamp will be stuck into this manual for each
inspection. We also recommend a general inspection of the conversion at yearly intervals.
In addition to this instruction manual you will also receive the instruction manuals for the various built-in appli-
ances.
We are sure that you will get a lot of enjoyment from your caravan. Have a good trip!
You will also find HYMER AG on the Internet at: http://www.hymer.com
Yours, HYMER AG
© 2011 HYMER AG Bad Waldsee
2048869
2012
Touring
Edition 04/11-1 englisch

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Summary of Contents for hymer ERIBA Touring 2012

  • Page 1 Don't hesitate to contact our HYMER service centres if you have any questions. Their staffs are fully conver- sant with your vehicle and will be pleased to help in any way they can. Our list of HYMER service centres in Europe is updated regularly.
  • Page 2 Instruction manual Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...
  • Page 3 Guarantee Guarantee Confirmation: I have today received the documents for the annual servicing intervals and the water in- gress test for the stated model. Please paste the warranty stamp in here. Date: Selling dealer's signature and stamp Customer's signature Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...
  • Page 4 For additional information concerning the 6 year weatherproof guarantee, please refer to the following text. Also your HYMER contract partner will be pleased to advise you.
  • Page 5 HYMER AG, at the expense of the vendor. No further claims apply. The vendor is not required to remedy the leakage when the vehicle is...
  • Page 6 Guarantee is dependent on the customer commissioning this to be done. Please also adhere to the service intervals stipulated by the manufacturers of the individual equipment. Information is included in the service documents enclosed. Important The carrying out of the planned inspections is a prerequisite for any guarantee claims.
  • Page 7 Guarantee Inspection record for a motorhome or caravan Body inspection 1 Water ingress test 1 12 months after delivery Water ingress test: Paste in the inspection stamp for the 12 month check here (subject Date: to payment). Liable to charges Mileage reading: 12 months Dealer's signature and stamp:...
  • Page 8 Guarantee Inspection record for a motorhome or caravan Body inspection 3 Water ingress test 3 36 months after delivery Water ingress test: Paste in the inspection stamp for the 12 month check here (subject Date: to payment). Liable to charges Mileage reading: 36 months Dealer's signature and stamp:...
  • Page 9 Guarantee Inspection record for a motorhome or caravan Body inspection 5 Water ingress test 5 60 months after delivery Water ingress test: Paste in the inspection stamp for the 12 month check here (subject Date: to payment). Liable to charges Mileage reading: 60 months Dealer's signature and stamp:...
  • Page 10 Guarantee Inspection record for a motorhome or caravan Body inspection 8 Body inspection 9 8 years after delivery 9 years after delivery Date: Date: Mileage reading: Mileage reading: Dealer's signature and stamp: Dealer's signature and stamp: Should it be determined during an inspection that additional work is necessary, then the carrying out of this work is dependent on the customer commissioning this to be done.

  • Page 11: Table Of Contents

    Contents Introduction External flaps ....46 ....17 6.2.1 Flap lock, elliptical-shaped.
  • Page 12 Contents Fuses ......77 11.1.8 Waste water tank ....109 8.8.1 12 V fuses .
  • Page 13 Contents Troubleshooting ... . 139 14.1 Chassis ..... . . 139 14.2 Braking system .
  • Page 14 Contents Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...
  • Page 15 Checklist before first journey of the vehicle Observe the following instructions before first journey Checklist before first journey of the vehicle of the vehicle: Re-tighten the wheel nuts/wheel bolts after 50 km (30 miles). Read the instruction manual to avoid personal and material damage.
  • Page 16 Checklist before first journey of the vehicle Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 17: Introduction 1

    Introduction 1 Please read this instruction manual completely before 1Introduction using the vehicle for the first time! Always keep this instruction manual in the vehicle. Also inform all other users of the safety regulations. The non-observance of this symbol can lead to personal injury. The non-observance of this symbol can lead to damage being caused to, or inside the vehicle.

  • Page 18: General

    1 Introduction The vehicle comes without a wheelbrace and vehicle jack. We suggest you obtain a commercially available wheelbrace before you first use your car- avan, in case of an emergency. If no AL-KO vehicle jack (special equip- ment for AL-KO chassis) is present, obtain a conventional commercial scissor-type jack or an hydraulic vehicle jack, in order to have it ready in the case of mishap or emergency.
  • Page 19 Introduction 1 When parked, do not allow the engine of the towing vehicle to run more than necessary. When running idle, a cold engine releases more contami- nants than usual. The running temperature of the engine is achieved more quickly whilst the vehicle is in motion. Use an environmentally-friendly WC chemical agent for the WC which can also be biologically degraded and only use small doses.
  • Page 20 1 Introduction Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 21: Safety 2

    Safety 2 Chapter overview 2Safety This chapter contains important safety instructions. The safety instructions are for the protection of persons and property. The instructions address the following topics: fire prevention and what to do in case of fire general care of the vehicle road safety of the vehicle towing gas system of the vehicle...

  • Page 22: General

    2 Safety Minimum diameter of clearance = 450 mm Maximum distance from the vehicle floor = 950 mm General The oxygen in the vehicle interior is used up by breathing and the use of gas operated appliances. That is why the oxygen needs to be replaced on a constant basis.

  • Page 23: Towing

    Safety 2 Before commencing the journey, empty the waste water tank. Check tyre pressure before a journey or every 2 weeks. Wrong tyre pressure causes excessive wear and can lead to damage or even to tyre burst. You can lose control of the vehicle. Before commencing the journey, distribute the payload evenly within the vehicle (see chapter 3).

  • Page 24: Gas System

    2 Safety Gas system 2.5.1 General instructions Before commencing the journey, when leaving the vehicle or when gas equipment is not in use, close all gas isolator taps and the main isolator tap on the gas bottle. No appliance operated by a naked flame (e.g. heater or refrigerator) may be in operation when filling the tank, on ferries or in the garage.

  • Page 25: Gas Bottles

    Safety 2 Due to its function and construction, the gas bottle compartment is a space which is open to the exterior. Never cover or block up the standard forced ventilations. Otherwise gas that is emitted can not be diverted to the outside.

  • Page 26: Electrical System

    2 Safety Electrical system Only allow qualified personnel to work on the electrical system. Prior to carrying out work on the electrical system, switch off all devices and lights, disconnect the battery and disconnect the vehicle from the mains. Only use original fuses with the stipulated values. Only replace defective fuses when the cause of the defect is known and has been remedied.

  • Page 27: Before The Journey 3

    Before the journey 3 Chapter overview 3Before the journey This chapter contains important information which has to be noted before com- mencing your journey or carrying out any tasks before the journey. The instructions address the following topics: initial start-up connecting and detaching to the towing vehicle caravan coupling calculating the payload...

  • Page 28: Caravan Couplings

    3 Before the journey Caravan with an overrun brake: Do not connect or detach caravan with the overrun brake on. Caravan coupling with detachable ball neck: If the ball neck is mounted incorrectly, there is the danger of the trailer breaking away. Observe the instruction manual for the caravan coupling.

  • Page 29: Ak 300/160 Caravan Coupling

    Before the journey 3 3.3.1 AK 300/160 caravan coupling Fig. 1 AK 300/160 caravan coupling The coupling mechanism has an "Open position". As long as the caravan cou- pling is not placed on top of the implement coupling, the coupling handle remains open.

  • Page 30: Ws 3000 D Stabiliser

    3 Before the journey Turn handwheel in a clockwise direction until it can be felt and heard that the torque limiting mechanism grates. Push the stabilising lever down until the marking on the stabilising lever is aligned with that on the stabilising housing (Fig. 2,5). 3.3.3 WS 3000 D stabiliser Fig.

  • Page 31: Payload

    Before the journey 3 Payload Overloading the vehicle and wrong tyre pressure can cause tyres to burst. You can lose control of the vehicle. Only the maximum permissible gross weight and the mass in a ready-to- drive condition, not the actual weight of the vehicle, is stated in the vehicle documents.
  • Page 32 3 Before the journey Basic equipment includes all equipment and fluids required for safe and proper vehicle use. The weight of the basic equipment includes: A full heating system The power cables for the 240 V power supply The installation kit for an auxiliary battery if an auxiliary battery can be used The waste water and sewage tanks are empty.

  • Page 33: Calculating The Payload

    Before the journey 3 For the personal equipment, according to the applicable regulations, the man- ufacturer must use a minimum weight that is determined according to the fol- lowing formula: Formula Minimum weight M (kg) = 10 x N + 10 x L + 30 Explanation N = maximum number of beds, as stated by the manufacturer L = total length of the caravan in metres, not including the drawbar...

  • Page 34: Loading The Caravan Correctly

    3 Before the journey 3.5.3 Loading the caravan correctly Never exceed the maximum permissible gross weight. Distribute the load evenly on the left and right sides of the vehicle. Store all objects in such a way that they cannot slip. Store heavy objects (awning, tin cans, etc.) close to the axles.

  • Page 35: Caravan Load, Nose Weight And Axle Load

    Before the journey 3 3.5.4 Caravan load, nose weight and axle load The nose weight of the caravan may not exceed 100 kg. The information on the towing vehicle documents is important for the selec- tion of the car and caravan. 1 Caravan load 2 Nose weight 3 Axle load...

  • Page 36: Road Safety

    3 Before the journey Check the nose weight before each journey, e.g. with a nose weighing scales. To obtain a correct value, position the nose weighing scales vertical under the coupling jaw and place the caravan drawbar horizontal. The payload in the caravan must be distributed in such a way that the measured nose weight comes as close as possible to the maximum per- missible nose weight.
  • Page 37 Before the journey 3 Checks Checked Refrigerator door secured Refrigerator set to 12 V operation All drawers and flaps closed Sliding door, WC door and table secured Dinette table secured Gas system Gas bottles firmly fixed in the gas bottle compartment so that they are unable to turn Protective cap set on top of the gas bottle Regulator tap on the gas bottle and gas isolator taps are...
  • Page 38 3 Before the journey Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 39: During The Journey 4

    During the journey 4 Chapter overview 4During the journey This chapter contains instructions on how to drive the caravan. The instructions address the following topics: driving speed brakes driving in reverse Driving with the caravan During the journey, no persons are to travel inside the caravan. The caravan constructions were designed for a maximum permissible speed of 100 km/h (60 mph).
  • Page 40 4 During the journey Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 41: Pitching The Caravan 5

    Pitching the caravan 5 Chapter overview 5Pitching the caravan This chapter contains instructions on how to pitch the vehicle. The instructions address the following topics: handbrake wheel chocks operation of the supports entrance step 240 V connection refrigerator Pitch the vehicle so that it is as horizontal as possible. Secure the vehicle to prevent it from rolling.

  • Page 42: Corner Steadies

    5 Pitching the caravan Fig. 8 Wheel chock Removal: Press the retaining clip (Fig. 8,3) upwards. Pull the wheel chock (Fig. 8,4) forwards until the recesses of the wheel chock (Fig. 8,1) are aligned with the hooks at the holder (Fig. 8,2). Remove the wheel chock downwards out of the holder.

  • Page 43: Entrance Step

    Pitching the caravan 5 Cranking upwards: Turn the crank handle in an anticlockwise direction. The corner steady is swung upwards. Entrance step Before commencing the journey and after short interruptions of the journey, ensure that the entrance step is completely retracted. Do not step on the entrance step until it has extended completely.
  • Page 44 5 Pitching the caravan Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 45: Living 6

    Living 6 Chapter overview 6Living This chapter contains instructions about living in the vehicle. The instructions address the following topics: opening and closing the doors and external flaps heating the vehicle ventilation of the vehicle opening and closing the windows and blinds opening and closing the lifting roof modifying the table surfaces converting tables...

  • Page 46: Conversion Door, Inside

    6 Living 6.1.2 Conversion door, inside Fig. 12 Door lock, conversion door, inside Opening: Push the handle (Fig. 12,1) down. Locking: Turn the handle (Fig. 12,1) approx. 45° upward and leave it in this position. 6.1.3 Insect screen on the conversion door Fig.

  • Page 47: Flap Lock, Elliptical-Shaped

    Living 6 6.2.1 Flap lock, elliptical-shaped During rain, water can penetrate the opened flap lock. Therefore close the lock handle. Fig. 14 Flap lock, elliptical-shaped, closed Opening: Insert key into locking cylinder (Fig. 14,1) and turn a quarter turn in an anti- clockwise direction.

  • Page 48: Flap For Sewage Tank

    6 Living Opening: Reach into the recessed grip (Fig. 15,1) on the external flap (Fig. 15,2) and swing the external flap upward (Fig. 15). Insert the key in the locking cylinder (Fig. 15,4) and turn it in an anticlock- wise direction. Unscrew the cap (Fig.

  • Page 49: Ventilation

    Living 6 Ventilation The oxygen in the vehicle interior is used up by breathing and the use of gas operated appliances. That is why the oxygen needs to be replaced on a constant basis. For this purpose, forced ventilation options (e.g. skylights with forced ventilation, mushroom-shaped vents or floor vents) are fitted to the vehicle.

  • Page 50: Hinged Window

    6 Living When leaving the vehicle, always close the windows. In extreme weather conditions or if the temperature fluctuates strongly, a light condensation film can form on the double-glazed acrylic glass. The glass is designed in such a way that condensation can evaporate when the external temperature increases.

  • Page 51: Blind And Insect Screen

    Living 6 The hinged window remains locked in the required position. Closing: Turn the knurled knob (Fig. 18,1) or open the hinged window as wide as is necessary to release the lock. Close the hinged window. Turn the catch lever (Fig. 17,3) a quarter turn towards the window frame. The locking catch (Fig.

  • Page 52: Lifting Roof

    6 Living Fig. 21 Hinged window Blind The blind is located in the upper blind box. Closing: Pull blind at the handle (Fig. 21,2) downwards. If the blind is to be com- pletely closed, it is suspended into the locking devices (Fig. 21,3) situated on both sides of the window frame.

  • Page 53: Tables

    Living 6 The ventilation zips in the canvas of the lifting roof can be opened for addi- tional ventilation. Fig. 22 Lifting roof, closed Opening: Remove all spring clamps (Fig. 22,1) downwards out of the holder. Press the lifting roof up (Fig. 22,2) using the handles. When closing the lifting roof always pull downwards at the rear first.

  • Page 54: Suspension Table

    6 Living Rotate the table-top (Fig. 23,2) and push table-top on the rails into the desired position. Retighten all knurled screws. 6.7.2 Suspension table The suspension table comes in two different models. In one model, the sus- pension table's fold-out leg allows it to be used as a bed foundation. Fig.

  • Page 55: Folding Table Troll Single Bed Seating Group

    Living 6 Fig. 26 Height setting suspension table Adjusting the height of the Insert the table in the upper retainer. table leg: Undo the knurled screw (Fig. 26,2). Raise or lower the table-top until it is level. In the process the table leg extension (Fig.

  • Page 56: Extending The Troll Single Bed Seating Group

    6 Living Removal: Carefully turn the folding table round and place it with the legs upwards onto the seat cushions. Press the retaining clips (Fig. 28,1) on both legs one after the other from the hook (Fig. 28,2) of the guide (Fig. 28,3) and fully retract the leg (Fig.

  • Page 57: Fixed Bed (Gas-Pressure Springs)

    Living 6 Fixed bed (gas-pressure springs) Fig. 31 Fixed bed A storage compartment is underneath the bed. Lift up the slatted frame to place items in the storage compartment or to empty it from the inside of the vehicle. Opening: Lift the mattress forwards and set it down on the panel.

  • Page 58: Front Seating Group

    6 Living 6.10.1 Front seating group Back cushion, long Seat cushion, long Table-top Seat cushion, short Back cushion, short Upper mounting rail Bedding box Table leg Lower mounting rail 10 Bedding box extension Fig. 32 Prior to conversion 11 Additional cushion Fig.

  • Page 59: Front Seating Group Troll

    Living 6 6.10.2 Front seating group Troll 1 Back cushion 2 Seat cushion 3 Table-top 4 Seat cushion 5 Back cushion 6 Bedding box extension 7 Bedding box 8 Additional cushion, short 9 Additional cushion, long Fig. 35 Prior to conversion Fig.

  • Page 60: Seating Group With Two Single Beds

    6 Living 6.10.3 Seating group with two single beds 1 Back cushion 2 Seat cushion 3 Folding table 4 Bedside locker 5 Back cushion (upper section) 6 Back cushion (lower section) 7 Slatted frame 8 Additional cushion 9 Support Fig. 38 Prior to conversion Fig.

  • Page 61: Seating Group With Bed 1400 X 1900

    Living 6 6.10.4 Seating group with bed 1400 x 1900 1 Back cushion 2 Seat cushion 3 Table-top 4 Mounting rail 5 Bedding box 6 Table leg 7 Bed leg Fig. 42 Prior to conversion Fig. 43 During conversion Fig. 44 After conversion Slightly lift the front of the table-top (Fig.
  • Page 62 6 Living 6.10.5 Rear seating group 1 Back cushion 2 Seat cushion 3 Table-top 4 Mounting rail 5 Bedding box 6 Table leg 7 Bed rod 8 Seat base Fig. 45 Prior to conversion Fig. 46 During conversion Fig. 47 After conversion Slightly raise the front of the table-top (Fig.

  • Page 63: Gas System 7

    Gas system 7 Chapter overview 7Gas system This chapter contains instructions regarding the gas system of the vehicle. The instructions address the following topics: safety changing the gas bottles gas isolator taps external gas connection automatic switching facility The operation of the gas operation appliances of the vehicle is described in chapter 9.

  • Page 64: Gas Bottles

    7 Gas system The built-in gas devices are exclusively meant for use with propane or butane gas or a mixture of both. The gas pressure regulator as well as all built-in gas devices are designed for a gas pressure of 30 mbar. Propane gas is capable of gasification up to -42 °C, whereas butane gas gasifies at 0 °C.

  • Page 65: Changing Gas Bottles

    Gas system 7 The designated gas bottle compartment will accommodate two gas bot- tles, i. e. Calor Gas Butane/Propane or Camping Gaz. All gas bottles must be fitted with the appropriate regulator. Use the shortest possible tube lengths (150 cm max.) for external gas bottles.

  • Page 66: Gas Isolator Taps

    7 Gas system Gas isolator taps 1 Cooker 2 Boiler 3 Refrigerator 4 Heater Fig. 49 Symbols for the gas isolator taps A gas isolator tap (Fig. 49) for every gas device is built into the caravan. The gas isolator taps can be found under the cooker. 1 Gas isolator tap open 2 Gas isolator tap closed 3 Gas pipe...

  • Page 67: Duocontrol Switching Facility

    Gas system 7 Fig. 51 External gas connection, gas isolator tap closed The external gas connection (Fig. 51) is located at the rear or to the left or right of the vehicle depending on the model. Connect the external gas device to the connection point (Fig. 51,1). Open the gas isolator tap (Fig.
  • Page 68 7 Gas system Only the electrical functions can be switched at the operating unit (Fig. 53). The regulator taps on the gas bottles (Fig. 52,1 and 6) must be opened man- ually. The reversing valve provides a constant gas pressure, regardless of which gas bottle is being drawn upon.

  • Page 69: Electrical System 8

    Electrical system 8 Chapter overview 8Electrical system This chapter contains instructions regarding the electrical system of the car- avan. The instructions address the following topics: safety explanations of terms relating to the battery 12 V power supply living area battery power supply unit 240 V power supply connection to the 240 V power supply...

  • Page 70: Power Supply

    8 Electrical system The K20 value indicates how much current a battery is able to dispense over a time period of 20 hours without causing damage, or how much current is required to charge a flat battery within 20 hours. For example, if a battery can dispense 4 amps for 20 hours, then it has a capacity of 4 A x 20 h = 80 Ah.
  • Page 71 Electrical system 8 Before disconnecting or connecting the terminals of the living area battery, switch off the engine of the towing vehicle as well as the 240 V and 12 V power supplies and all appliances. Danger of short circuit! If the living area battery is disconnected and the caravan and towing vehicle are connected electrically, do not apply the ignition.

  • Page 72: Living Area Battery

    8 Electrical system 8.3.2 Energy balance of the living area battery The living area battery has a limited power supply only. For this reason, the electrical appliances should not be operated without a 240 V power supply for a longer period of time. Below, the calculation of the maximum operating time of the currently available battery capacity is described.

  • Page 73: Power Supply Unit Csv 300

    Electrical system 8 Example: 61.5 [Ah] : 31.1 [Ah] = 2 The current battery capacity would be sufficient for two days if the daily requirement remains the same. Solar cells The independent time period can be extended with use of the solar cells. Two solar cells of 50 W produce the following gain: Summer: Approx.

  • Page 74: Power Supply Unit Csv 409 (Power Pack Se)

    8 Electrical system Power supply unit CSV 409 (Power Pack SE) Do not cover the ventilation slots on the power supply unit. Danger of over- heating. 1 Connections: Consumer circuit 3 and 5 (awning light, TV), water pump 2 Fuses (see table in section 8.8) 3 Connections: Consumer circuits 1 and 2 4 Connections: Solar charge regulator,...

  • Page 75: Charging The Battery

    Electrical system 8 8.5.2 Charging the battery During mobile operation, the alternator of the towing vehicle charges the living area battery. If the engine and the ignition of the towing vehicle are cut off, then the power supply unit disconnects the starter battery electrically from the living area battery so that it is not possible to discharge the starter battery of the towing vehicle by using 12 V living area appliances.

  • Page 76: 240 V Connection

    8 Electrical system 8.7.1 240 V connection Requirements concerning The connection cable, the plug connectors at the point of supply and the the 240 V connection plug connector to the vehicle must comply with IEC 60309. The standard designation for the plug connectors is "CEE blue". Use H07RN-F rubber sheathed cable with a minimum cable cross-section of 2.5 mm²...

  • Page 77: Fuses

    Electrical system 8 Checking fault current When the vehicle is connected to the 240 V supply, press the check button protection switch: (Fig. 57,4) of the fault current protection switch (FI switch) (Fig. 57,3) in the fuse box (Fig. 57,2). The fault current protection switch must trip. Switch the fault current protection switch back on again.
  • Page 78 8 Electrical system Function Colour Current Fuses on the power Awning light 12 V Light brown supply unit CSV 300 Water pump bar and toilet, fan heating Brown 7.5 A Light 12 V bar, front seating group, toilet; 10 A socket 12 V bar Light 12 V rear seating group;...

  • Page 79: External Socket

    Electrical system 8 240 V fuse Check the fault current protection switch for each connection to the 240 V power supply, at least once every 6 months. Fig. 61 240 V fuse box with safety cut- out and RCD A fault current protection switch (RCD) (Fig. 61,5) in the fuse box (Fig. 61,3) protects the complete vehicle from fault current (0.03 A).

  • Page 80: Connection To The Towing Vehicle

    8 Electrical system Connection possibilities TV socket and SAT socket offer various possibilities for TV operation: Fig. 63 TV inside the vehicle Fig. 64 TV in the awning TV inside the vehicle (Fig. 63,4): Connection to roof antenna (Fig. 63,1) with connection cable (Fig.
  • Page 81 Electrical system 8 Contact DIN- Function Cable Cross number specifi- colour section of cation the wire Connection diagram Left direction indicator Yellow 1.5 mm 54 G Fog tail light Blue 1.5 mm Earth (contacts 1, 2, 4 - 8) White 2.5 mm Right direction indicator Green...

  • Page 82: Towing Vehicle Installation (Power Pack Se)

    8 Electrical system 8.10.2 Towing vehicle installation (Power Pack SE) The towing vehicle must be retrofitted with the corresponding cable cross sections and a relay for the power supply (controlled using the ignition) (see Fig. 66). If the cable cross sections stipulated below are not adhered to, then it is possible that a correct charging of the living area battery during the journey is not possible.

  • Page 83: Circuit Diagrams

    Electrical system 8 8.11 Circuit diagrams 8.11.1 Block diagram 240 V Fig. 67 240 V circuit diagram 240 V connection 240 V fuse box Power supply unit Refrigerator Junction box Sockets Trumatherm Switch for Trumatherm External socket 10 H05VV-FG1,5 bu/bn/gnye 11 H05VV-F-3G2,5 bu/bn/gnye 12 Optional device...

  • Page 84: Block Diagram 12 V

    8 Electrical system 8.11.2 Block diagram 12 V Fig. 68 12 V circuit diagram Caravan coupling (contact 9, 10, 11 and 13) 240 V automatic circuit breaker On/Off switch Living area battery Power supply unit Refrigerator Water pump Circuit 1 to 3 Fig.

  • Page 85: Appliances 9

    Appliances 9 Chapter overview 9Appliances This chapter contains instructions regarding the appliances of the vehicle. The instructions refer exclusively to the operation of the appliances. Further information about the appliances can be found in the instruction man- uals for the appliances, included separately with the vehicle. The instructions address the following topics: heater boiler...

  • Page 86: To Heat Properly

    9 Appliances When filling the fuel tank of the towing vehicle, on ferries or in the garage, never run the heater in gas operation. Danger of explosion! Never operate the heater in gas operation in closed spaces (e.g. garages). Danger of poisoning and suffocation! If the circulation fan does not activate automatically, switch the circula- tion fan on from heating level 3 to 4.
  • Page 87 Appliances 9 Fig. 71 Heater control knob Switching on: Open the regulator tap on the gas bottle and the gas isolator tap "Heater". Turn control knob on the heater to the required position and press it firmly. The automatic ignition produces ignition sparks. A clicking noise can be heard.

  • Page 88: Circulation Fan

    9 Appliances Turn the cover (Fig. 73,1) to the side, so that the connecting cables for the hot-air fan as well as the ignition control lamp do not need to be discon- nected. Push battery chamber cover on the automatic ignition (Fig. 73,2) upward. Remove the old battery out of the battery chamber of the automatic ignition.

  • Page 89: Ultraheat Additional Electric Heater

    Appliances 9 Fig. 76 Operating switch for circulation fan (12 V) Switching circulation fan Set rotary switch (Fig. 76,1) to "man" (manual control) or "auto" (automatic (12 V) on: operation). Turn the knob (Fig. 76,2) to set (manual control) or limit (automatic opera- tion) the power of the circulation fan.

  • Page 90: Boiler

    Never operate the boiler in gas operation in closed spaces (e.g. garages). Danger of poisoning and suffocation! The water in the boiler can be heated up to 65 °C. Risk of scalding! HYMER recommends that water from the boiler is not used as drinking water. 9.3.1...
  • Page 91 Appliances 9 Gas operation The boiler is operated exclusively with gas. 1 Temperature control knob 2 Red indicator lamp "Fault" 3 Rotary switch 4 Off 5 On Fig. 78 Operating unit for Truma boiler (gas operation) Switching on: Remove cap from waste gas vent. Open the regulator tap on the gas bottle and the gas isolator tap "Boiler".

  • Page 92: Hot Water Source

    9 Appliances Switching off: Set the flip switch (Fig. 79,1) to " ". The indicator lamp on the switch goes off. Combined operation The water is heated more quickly in the boiler if gas operation and 240 V elec- trical operation are switched on simultaneously. Further information can be obtained in the manufacturer's instruction manual.
  • Page 93 Appliances 9 Do not use the water from the hot water source as drinking water. Fig. 81 Operating switch for hot water source The hot water source can either be operated using the 240 V power supply (electrical mode of operation), with the hot air of the heater system or both types of energy.

  • Page 94: Cooker

    9 Appliances Close all drain cocks. To do this, close the caps (Fig. 82,1 and 2) by turning them in a clockwise direction. Set all the water taps to "Hot" and open them. The water pump is turned on. The warm water pipes are filled with water. Keep the taps open until the water flowing out of the taps has no bubbles in it.

  • Page 95: Refrigerator

    Appliances 9 Only use pots and pans whose diameter is appropriate for the gas cooker burners. When the flame goes out, the thermocouple automatically cuts the gas supply. For models without Power Pack SE, the burners can only be lit using the rocker switch when the vehicle is connected to the 240 V power supply.

  • Page 96: Refrigerator Ventilation Grill

    9 Appliances When leaving the vehicle, always mount the refrigerator ventilation grill. Otherwise water can enter during rain. The cooling power of the refrigerator depends on the vehicle setup. The cooling power can decrease if the vehicle is inclined by 5° or more. There- fore, always park the vehicle on level ground.
  • Page 97 Appliances 9 1 Energy selector switch 12 V 2 Energy selector switch 240 V 3 Temperature setting control knob, 240 V operation 4 Temperature setting control knob, gas operation 5 Gas ignition button Fig. 85 Operating controls for refriger- ator Switching on: Open the regulator tap on the gas bottle and the gas isolator tap "Refriger- ator".

  • Page 98: Refrigerator Door Locking Mechanism

    9 Appliances Switching the 12 V Switch off the 12 V switch. Refrigerator is switched off. operation off: When operated with 12 V, the refrigerator draws power from the starter battery of the towing vehicle. Therefore, 12 V operation of the refrigerator is only pos- sible if the alternator signal D+ is present.

  • Page 99: Sanitary Fittings 10

    Sanitary fittings 10 Chapter overview 10Sanitary fittings This chapter contains instructions regarding the sanitary fittings of the vehicle. The instructions address the following topics: water canister or water tank waste water tank complete water system toilet 10.1 Water supply, general Fill water canister or water tank from supply systems that have been ver- ified to provide drinking water quality.

  • Page 100: Water Tank

    10 Sanitary fittings 10.2 Water tank The water tank is built into the seating group. 10.2.1 Drinking water filler neck with flap Fig. 87 Cap for the drinking water filler neck The drinking water filler neck is on the right or left side of the vehicle, depending on the model.

  • Page 101: Draining Water (Stopper)

    Sanitary fittings 10 10.2.3 Draining water (stopper) Fig. 88 Water tank Unscrew the cap on the water tank. Remove the stopper (Fig. 88,1) from the drainage opening. The water will drain. Screw the cap back on the water tank. 10.3 Waste water tank Before commencing the journey, empty the waste water tank.

  • Page 102: Filling The Water System

    10 Sanitary fittings 10.4 Filling the water system When filling the water tank, observe the maximum permissible gross weight of the vehicle. Luggage must be reduced accordingly when the water tank is full. The water pump will overheat without water and can get damaged. Never operate water pump when the water canister or the water tank is empty.

  • Page 103: Emptying The Water System

    Sanitary fittings 10 Close all water taps. Unscrew the cap on the water tank. Put the stopper (Fig. 90,1) in the drainage opening. Screw the cap back on the water tank. Open the drinking water filler neck on the outside of the vehicle. Fill the water tank with drinking water.

  • Page 104: Toilet

    10 Sanitary fittings Models with water tank To empty and ventilate the water system, proceed as follows. This prevents frost damage and deposits: Position the vehicle horizontally. Switch off the 240 V power supply on the 240 V automatic circuit breaker. Switch off the boiler or hot water source.
  • Page 105 Sanitary fittings 10 Fig. 91 Panel for water canister Fig. 92 Water canister for toilet Filling the water canister: Hold the panel (Fig. 91,1) behind the toilet and detach it from its holders (Fig. 92,1) by pulling it towards the centre of the vehicle. Release the retaining strap (Fig.

  • Page 106: Winter Operation

    10 Sanitary fittings Secure water canister with retaining strap. Push the panel back into its holders. Sewage tank The sewage tank can only be taken out if the sliding trap is closed. Fig. 95 Flap for sewage tank Fig. 96 Sewage tank Emptying the sewage tank: Push the slide lever (Fig.

  • Page 107: Care 11

    Care 11 Chapter overview 11Care This chapter contains instructions regarding the care of the vehicle. The instructions address the following topics: exterior of the vehicle interior cushions water system winter operation At the end of the chapter there is a checklist of measures you must carry out if you are not going to use the vehicle for an extended period of time.

  • Page 108: Washing The Vehicle

    11 Care 11.1.3 Washing the vehicle Never clean the vehicle in the car wash. Water can enter the refrigerator grills, the waste gas vents, the ventilation of the extractor hoods or the forced ventilations. The vehicle could be damaged. Wash the vehicle only on a washing site intended for this purpose. Avoid full sunshine.

  • Page 109: Add-On Parts Made Of Glass-Fibre Reinforced Plastic (Grp)

    Care 11 To avoid formation of white rust or to remove any existing white rust, we rec- ommend the following method: After driving in winter, rinse out the hot galvanized surfaces with clean water. If hot galvanized parts are affected by white rust, clean with a zinc cleaner (e.g.

  • Page 110: Entrance Step

    11 Care 11.1.9 Entrance step If the entrance step is lubricated, coarse particles of dirt can settle on the lubri- cant during the journey and cause damage to the operating mechanism of the entrance step. Therefore, do not lubricate the moving parts of the entrance step.

  • Page 111: Cushions

    Care 11 Brush blinds with a soft brush or vacuum with the brush attachment of the vacuum cleaner. Grease or stubborn dirt may be removed with a mild soap at 30 °C (curd soap). Wipe the canvas of the lifting roof only with a damp, soft cloth so as not to alter the impregnation.

  • Page 112: Water System

    11 Care Blood Mix 2 tablespoons of salt and 1 litre of water. Moisten the mark and dab with a dry cloth. Dab stubborn marks with ammonia solution. Ballpen, ink Gently dab the mark with a cloth moistened with cleaner's naphtha. Turn the cloth frequently so that the mark only comes into contact with a clean part of the cloth.

  • Page 113: Disinfecting The Water System

    Care 11 Open the drain cocks one by one. Leave the drain cocks open until the mixture of water and cleaning agent has reached the respective drain. Close the drain cocks. Set all the water taps to "Hot" and open them. Leave the water taps open until the mixture of water and cleaning agent has reached the drain.

  • Page 114: Winter Care

    11 Care Empty the water system. Collect the mixture of water and disinfectant for correct disposal. For rinsing fill the entire water system with drinking water and empty again several times over. 11.5 Winter care De-icing salt damages the underbody and the parts open to water spray. We recommend that you wash the vehicle more frequently during wintertime.
  • Page 115 Care 11 Activities Done Chassis Lubricate the moving parts of the caravan coupling Do not lubricate the friction pads on the stabiliser! Jack up caravan with suitable support so that the wheels do not bear any load, or move caravan every four weeks. This prevents any pressure points from occurring on tyres and wheel bearings Never use the fitted corner steadies as a car jack but only external support.

  • Page 116: Winter Lay-Up

    11 Care 11.6.2 Winter lay-up Additional measures are required if laying up the vehicle over winter: Activities Done Chassis Clean body and underbody thoroughly and spray with hot wax or protect with varnish Rectify damage to the paintwork Body Clean vehicle from outside thoroughly Keep the forced ventilation open Clean and grease installed supports Clean and grease all door and flap hinges...
  • Page 117 Care 11 Activities Done Check that all the external locks are working, such as the storage flaps, the filler neck and the conversion door Remove the cover from the waste gas vent of the heater (if there is one) Remove the winter cover from the refrigerator grills (if there is one) Gas system Put the gas bottles in the gas bottle compartment, tie down and con- nect to the gas pressure regulator...
  • Page 118 11 Care Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 119: Customer Service And Maintenance 12

    At the end of the chapter you will find the HYMER service numbers and impor- tant instructions on how to obtain spare parts. 12.1 Inspection work Like any technical appliance, the vehicle must be inspected at regular inter- vals.

  • Page 120: Aks 1300

    12 Customer service and maintenance 12.3.2 AKS 1300 Fig. 97 Friction control Fig. 98 Friction control Checking the stabilising Prerequisite: Connection to AKS 1300, ball diameter 50 mm device (on the side of the friction pads) Turn the handwheel (Fig. 97,1), until it can be heard and felt that the torque limiting mechanism grates.

  • Page 121: Replacing Bulbs, External

    Customer service and maintenance 12 It is not possible to reset the friction pads. 12.4 Replacing bulbs, external Bulbs and light fittings can be extremely hot. Therefore, allow lights to cool down before changing bulbs. Store bulbs in a safe place inaccessible to children. Do not use any bulb that has been dropped or which shows scratches in its glass.

  • Page 122: Replacing Bulbs

    12 Customer service and maintenance Press the housing in against the resistance of the spring (Fig. 103,2). Ensure it is securely in position. The bulbs of the direction indicator (Fig. 101,2) and the rear light/brake light (Fig. 101,3) are replaced in the same way. Bulbs are replaced from the rear.

  • Page 123: Halogen Spotlight

    Customer service and maintenance 12 12.5.1 Halogen spotlight Fig. 105 Halogen spotlight Halogen bulb 12 V/10 W Changing bulbs: Pull the halogen bulb (Fig. 105,1) forward out of the socket. Put in a new halogen bulb. 12.5.2 Surface-mounted halogen light Fig.

  • Page 124: Surface-Mounted Halogen Light (Swivelling)

    12 Customer service and maintenance 12.5.3 Surface-mounted halogen light (swivelling) Fig. 107 Surface-mounted halogen light (swivelling) Halogen bulb 12 V/20 W Changing bulbs: Using a suitable tool, lever out the rotating ring (Fig. 107,2) from the housing (Fig. 107,1). Remove halogen bulb. Put in a new halogen bulb.

  • Page 125: Adjusting The Springs Of The Blind And The Insect Screen

    The use of accessories, parts and fittings not supplied by HYMER AG may cause damage to the vehicle and jeopardize road safety. Even if an expert's report, a general type approval or a design certification exists, there is no guarantee for the proper quality of the product.

  • Page 126: Vehicle Identification Plate

    12 Customer service and maintenance Here are some suggestions of important spare parts: Fuses Bulbs Water pump (submerged pump) When ordering spare parts, please indicate the serial number and the vehicle type to the authorised dealer or service centre. The vehicle described in this instruction manual is built and equipped to factory standards.

  • Page 127: Dealers

    Contact your authorised dealer or service centre whenever spare parts are needed for the vehicle. You can find the addresses and telephone numbers of the authorised dealers and service centres: In the brochure "HYMER dealers", which is included separately with the vehicle In the Internet at http://www.hymer.com 12.11...
  • Page 128 12 Customer service and maintenance Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 129: Wheels And Tyres 13

    Wheels and tyres 13 Chapter overview 13Wheels and tyres This chapter contains instructions regarding the tyres of the vehicle. The instructions address the following topics: tyre selection handling of tyres changing wheels spare wheel support tyre pressure At the end of the chapter there is a table you can use to find the correct tyre pressure for your vehicle.

  • Page 130: Tyre Selection

    13 Wheels and tyres Fig. 111 Tighten the wheel nuts or wheel bolts cross-wise Check regularly that the wheel nuts or wheel bolts are firmly seated. Re- tighten the wheel nuts or wheel bolts of a changed wheel cross-wise (Fig. 111) after 50 km (30 miles). See section 13.5.2 for tightening torque.

  • Page 131: Tyre Specifications

    Wheels and tyres 13 13.3 Tyre specifications Description Explanation 215/70 R 15C 109/107 Q Tyre width in mm (example) Height-to-width proportion in percent Tyre design (R = radial) Rim diameter in inches Commercial (transporter) Load index code for single tyres Load index code for twin tyres Speed index (Q = 160 km/h) 13.4...

  • Page 132: Tightening Torque

    13 Wheels and tyres Do not damage the thread of the thread bolt or wheel nut when changing the wheel. Tighten the wheel nuts or wheel bolts cross-wise (Fig. 111). When changing wheels (e.g. alloy wheel rims or wheels with winter tyres), use the correct wheel bolts of the correct length and shape.
  • Page 133 Wheels and tyres 13 Fig. 113 Securing support wheel Fig. 114 Securing vehicle Preparing the connected Loosen the stabilising device in caravan couplings with stabilising devices. caravan: Otherwise the friction pads will be highly loaded. Pull the handbrake of the towing vehicle and go to first gear or reverse gear.

  • Page 134: Changing A Wheel At Alloy Wheel Rims

    13 Wheels and tyres 13.5.4 Changing a wheel at alloy wheel rims The resting surfaces of the wheels on the break drums must be clean and free of burrs. Only use fastening parts provided for to loosen the wheels lightly and ensure that they rest correctly and move freely, subsequently tighten the wheel bolts cross-wise with a suitable wrench.

  • Page 135: Tyre Pressure

    Wheels and tyres 13 Remove the cotter pin (Fig. 116,2) from the retaining bolt of the basket (Fig. 116,3). Hold the basket with the tyre and remove the retainer (Fig. 116,1) from the retaining bolt. Gradually lower the basket with the spare wheel, until the basket is on the ground.
  • Page 136 13 Wheels and tyres Tyres Maximum per- Maximum per- Tyre pressure missible gross missible gross (bar) weight mono weight tandem axle (kg) axle (kg) 185 R 14 C 102 Up to 1,100 3.75 1,200 3.75 1,300 4.00 1,400 4.00 1,500 4.25 1,600 2,800...
  • Page 137 Wheels and tyres 13 Tyres Maximum per- Maximum per- Tyre pressure missible gross missible gross (bar) weight mono weight tandem axle (kg) axle (kg) 195/70 R 15 C 104 Up to 1,100 3.25 1,200 3.25 1,300 3.50 1,400 3.75 1,500 2,800 4.00 1,600...
  • Page 138 13 Wheels and tyres Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 139: Troubleshooting 14

    Troubleshooting 14 Chapter overview 14Troubleshooting This chapter contains instructions about possible faults in your vehicle. The faults are listed with their possible causes and corresponding remedies. The instructions address the following topics: chassis braking system electrical system gas system gas cooker heater boiler hot water source...

  • Page 140: Electrical System

    14 Troubleshooting 14.3 Electrical system When the living area battery is changed, only use batteries of the same type. See chapter 8 for changing the fuses. Fault Cause Remedy Road light system does Bulb is defective Unscrew cover of the rel- no longer work correctly evant light, replace bulb.

  • Page 141: Gas System

    Troubleshooting 14 Fault Cause Remedy No voltage from the living Living area battery is dis- Charge living area bat- area battery (Power Pack charged tery immediately Total discharge damages the battery. If the vehicle is to be laid up for a long period, fully charge the living area battery beforehand Discharging is caused by...

  • Page 142: Gas Cooker

    14 Troubleshooting 14.5 Gas cooker Fault Cause Remedy Ignition fuse does not op- Heat-up time is too short Keep control knob erate (flame does not pressed for approx. 15 to burn after the control 20 seconds after ignition knobs are released) Ignition fuse is defective Contact customer service Flame extinguishes when...

  • Page 143: Truma Hot Water Source

    Troubleshooting 14 Fault Cause Remedy Electrical operation Boiler is connected to Operating switch is Switch on the operating power supply but is not switched off switch, the indicator lamp heated on the switch must light Operating switch defec- Contact customer service tive 240 V automatic circuit Switch on the 240 V au-...

  • Page 144: Refrigerator

    14 Troubleshooting 14.7 Refrigerator In the event of a defect contact the nearest customer service workshop of the relevant appliance manufacturer. The list of addresses is enclosed with the accompanying appliance documentation. Only authorised qualified personnel may repair the appliance. Fault Cause Remedy...

  • Page 145: Water Supply

    Troubleshooting 14 14.8 Water supply Fault Cause Remedy Leakage water inside the A leak has occurred Identify leak, re-connect vehicle water pipes No water Water canister or water Replenish drinking water tank empty Drain cock not closed Close drain cock 12 V power supply Switch 12 V power sup- switched off...

  • Page 146: Body

    14 Troubleshooting Fault Cause Remedy Any change in the taste Tank filled with dirty wa- Clean water system me- or odour of the water chanically and chemical- ly; then disinfect and rinse copiously with drinking water Fuel filled into the water Clean water system me- tank by mistake chanically and chemical-...

  • Page 147: Special Equipment 15

    Weight details for special equipment 15Special equipment Weight details for HYMER special equipment are listed in the table below. If these objects are either carried in or on the vehicle and are not part of the standard equipment, they must be taken into consideration when calculating the payload.
  • Page 148 15 Special equipment Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

  • Page 149: Technical Data 16

    Technical data 16 16.1 Technical data 16Technical data Only the details provided in the actual vehicle documentation shall be binding with regard to the technical data. The measurements as well as the net weight of the vehicle may change when mounting accessories or special equipment. Differences due to manufacturing tolerances (+/- 5 %) are possible and admissable.
  • Page 150 16 Technical data Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...
  • Page 151 Index 12 V fuses ......77 Bulbs, changing ....121 For Thetford toilet .
  • Page 152 Index Carpet, cleaning ......110 Changing wheels ..... . . 131 Danger of suffocation .
  • Page 153 Index Gas odour ..... . 24 Gas system ......63 Fault current protection switch .
  • Page 154 Index Troubleshooting ..... 143 Leather covers, cleaning ....111 Lifting roof Water, filling with .
  • Page 155 Index Payload ....... 31 Safety cut-out ......79 Calculation .
  • Page 156 Index Spring on the blinds, adjustment ... 125 Boiler (Truma) ..... . .142 Stabiliser .
  • Page 157 Index Waste gas vent, cap ..... 90 Waste water tank ..... . . 101 Care .
  • Page 158 Index Touring - 04/11-1 - englisch (EN) - 2048869 - HYW-0102-09EN...

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