Table of Contents
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E1808, E1838, E1848
DEEP FAT FRYERS
INSTALLATION and
SERVICING INSTRUCTIONS
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to:
BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health And Safety At Work Act
Fire Precautions Act
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC
Directives for the voltages stated on the data plate.
WARNING
THIS APPLIANCE MUST BE EARTHED.
:
On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a maintenance
contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licensed waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000 Fax: 01438 369 900
T100696 Ref 5.
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Table of Contents
Summary of Contents for Falcon Foodservice Equipment E1808
- Page 1 E1808, E1838, E1848 DEEP FAT FRYERS INSTALLATION and SERVICING INSTRUCTIONS IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation. Particular attention MUST be paid to: ...
- Page 2 IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover :- • Correcting faults caused by incorrect installation of a product. • Where an engineer cannot gain access to a site or a product. • Repeat commission visits. • Replacement of any parts where damage has been caused by misuse. •...
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Page 3: Section 1 - Installation
SECTION 1 – INSTALLATION UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER 1.1 MODEL NUMBER, NETT WEIGHTS and DIMENSIONS MODEL WIDTH DEPTH HEIGHT WEIGHT E1808 300mm 850mm 900mm 51kg E1838 600mm 850mm 900mm 78kg E1848 600mm 850mm 900mm 100kg 1.2 SITING The appliance should be installed on a firm, level floor in a well lit and draught free position. The unit must be secured to floor using the holes in the feet.The installation of the appliance must be made in accordance with local and/or national regulations as listed on the cover of this manual, and a competent installer must be employed. The unit may be installed against both side and rear walls. 1.3 ELECTRICAL SUPPLY The fryers are for use on A.C. supplies only, and the terminals are normally arranged for 2 or 3 phase ... -
Page 4: Pre-Commissioning Check
1.4 PRE‐COMMISSIONING CHECK Fill pan with oil to element guard mark. Approximately 19 litres (4 gallons) per pan for E1808 and E1848 models and 39 litres (8Ž1 / 2 gallons) for E1838 model. Switch on at isolator switch and at fryer control panel switch. Turn thermostat to maximum setting and check that it operates when oil heats up. If possible, the fryer operator should be made familiar with its use and the importance of never switching on unless elements are covered must be stressed. SECTION 2 ‐ MAINTENANCE BEFORE ATTEMPTING ANY MAINTENANCE, SWITCH OFF AT THE MAIN ISOLATING SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON. 2.1 ELECTRICAL CONTROL GEAR The terminals, contactor and thermostats are contained within a box at the front of the unit. To gain access, open door and remove cover panel behind. The control and neon lamps are mounted on facia panel, this is secured by two fixings. 2.2 NEON INDICATOR LIGHTS These must be replaced by new lights in event of failure. To remove a faulty neon, first remove facia panel. Undo fixings through trim, ease panel and trim down then withdraw. Pull off snap‐on light connectors and remove neon by undoing fixing nut. 2.3 THERMOSTATS The fryer has an electronic control thermostat and an electro‐mechanical safety thermostat. Both adjustable control thermostat and safety thermostats are mounted inside front of fryer. Access is gained by removal of control cover plate. The safety thermostat is designed to cut power to the elements if oil temperature exceeds 230Žo C. Manual intervention is required to re‐set control in event of cut‐out. Re‐set button is located at bottom of control compartment, accessible by opening fryer door. 2.3.1 Users' Thermostat a) Remove control panel. b) Remove control cover plate by undoing four fixings on E1808 model and E1838 and E1848 models. Disconnect electrical leads and leads to potentiometer. c) Undo fixings that secure PCB and withdraw. d) Replace in reverse order. e) To check thermostat calibration, select a temperature of 190°C and allow oil to heat up. With a suitable thermometer or thermocouple, immersed 25mm below oil surface at pan centre. Check that oil temperature corresponds with setting. ... -
Page 5: Cooling Fan
2.3.2 Potentiometer a) Remove control panel. b) Remove control cover plate by undoing four fixings on E1808 model and five on E1838 and E1848 models. Disconnect potentiometer leads at PCB. c) Pull off potentiometer knob and undo securing screws to allow potentiometer and bracket to be withdrawn. d) Undo allen screws and pull extended spindle away from potentiometer. e) Undo nut that secures potentiometer to bracket. f) Replace in reverse order. g) To check thermostat calibration select a temperature of 190Žo C and allow the oil to heat up. With a suitable thermometer or thermocouple, immersed 25mm below oil surface at pan centre. Check that oil temperature corresponds with setting. 2.3.3 High Temperature Limit Device This device is set to cut power to element should oil temperature exceed 230Žo C. Manual intervention is required to reset control in the event of a failure. To Reset Open fryer door and push button that protrudes from underside of control chamber. To Replace a) Remove control panel. b) Remove controls cover plate. c) Disconnect electrical leads from safety thermostat. d) Undo fixings that secure safety thermostat to flange on control panel. e) Withdraw safety thermostat probe by undoing nut from boss on fryer body. Ensure that oil has been drained from pan. Withdraw capillary and probe from pan. f) Replace in reverse order. Operation of the high temperature limit device must be checked at regular intervals adopting the following procedure: a) As per items 2(a) and (b) above. b) Bridge thermocouple connection on PCB with a short piece of wire (see wiring diagram). c) Fill pan with oil to indicated level mark and install a means of measuring the oil temperature. Measuring sensor must be placed at geometric pan centre, 25mm below oil surface. d) Switch unit on and observe rising oil temperature. If unit functions properly, high temperature limit device will cut the power supply when temperature of oil is between 220Žo C and 225Žo C. Should device fail to operate at a maximum temperature of 230Žo C, shut unit OFF immediately by ... -
Page 6: On/Off Switch
2.5 ON/OFF SWITCH a) Remove control panel. b) Pull off electrical connections. c) Push switch out from control panel. d) Replace in reverse order. 2.6 GENERAL NOTE After any maintenance task, check unit to ensure correct performance. Carry out any adjustments necessary as detailed in Section 1 ‐ Installation. 2.7 SPARE PARTS When ordering spare parts, always quote appliance type and serial number. This information can be found on date plate attached to control cover, behind fryer door. ... - Page 7 E1808 WIRING DIAGRAM ...
- Page 8 E1838 WIRING DIAGRAM ...
- Page 9 E1848 WIRING DIAGRAM ...