Winter SURFACEMAX 530 Operation Manual

Smoothing planer

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OPERATION MANUAL

WINTER SMOOTHING PLANER

SURFACEMAX 530

WARNING!

The operator must thoroughly read this manual before operation. Keep

this manual for future reference.

Henrik Winter Holztechnik GmbH

Druckereistr. 8

04159 Leipzig

Tel: +49 (0)341/ 4619021 Fax: +49 (0)341/4618358 Funk: +49 (0)171/2820443

Em@il: info@winter-holztechnik.de Internet: www.winter-holztechnik.de

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Page 1 SURFACEMAX 530 WARNING! The operator must thoroughly read this manual before operation. Keep this manual for future reference. Henrik Winter Holztechnik GmbH Druckereistr. 8 04159 Leipzig Tel: +49 (0)341/ 4619021 Fax: +49 (0)341/4618358 Funk: +49 (0)171/2820443 Em@il: info@winter-holztechnik.de Internet: www.winter-holztechnik.de...
Page 2 The producer is always at your disposal for resolving of problems that machine opera- tors may encounter during operation, and for delivery of spare parts, too. Your recommendations related to this manual are valuable contribution to the improve- ment of the products offered by Winter Holztechnik GmbH to its customers. Page 2...
Page 3: Table Of Contents
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 CONTENTS SECTION A: GENERAL DATA A.1. MANUFACTURER A.2. INTRODUCTION A.3. CORRESPONDENCE A.4. NAME PLATE A.5. FIELD OF APPLICATION A.6. WORKING CONDITIONS AND REQUIREMENTS A.7. TECHNICAL CHARACTERISTICS A.8. NOISE CHARACTERISTICS...
Page 4: General Data
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION A: GENERAL DATA A.1. MANUFACTURER Henrik Winter Holztechnik GmbH Druckereistr. 8 04159 Leipzig Tel: +49 (0)341/ 4619021 Fax: +49 (0)341/4618358 Funk: +49 (0)171/2820443 Em@il: info@winter-holztechnik.de Internet: www.winter-holztechnik.de A.2. INTRODUCTION The present manual is designed for those who will operate the machine.
Page 5: Correspondence
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 The producer is constantly working on the improvement and renovation of the product and may intro- duce modifications without prior notification. At preparation of this manual are considered all the operations belonging to "normal servicing". Repair works and other operations not mentioned in the manual should not be undertaken.
Page 6: Working Conditions And Requirements
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 A.6. WORKING CONDITIONS AND REQUIREMENTS Working places ATTENTION The machine is designed for one operator only. А- place of work during planer. B - place of work by mortiser Defense to operate ,.
Page 7: Technical Characteristics
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 A.7. TECHNICAL CHARACTERISTICS DMA 53L Planning width, max. 2900 х 530 Dimension of the working table - entry board 1625 - exit board 1225 Maximal planning depth Cutting shaft r.p.m.
Page 8: Safety Of Work
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION B: SAFETY OF WORK B.1. SAFETY INSTRUCTIONS ATTENTION Before commissioning, use, servicing, repair, cleaning or any other operations on the machine read very carefully this manual. The manufacturer shall not be liable for any damages on the machine or any injury of personnel occurred as a result of failure to observe the operation, maintenance and safety instructions.
Page 9: Design Measures For Ensuring Safety For Work
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 ,. Process only materials the machine is designed for. ,. Exchange the knives of the cutting shaft always as a set. Do not use knives less than 20 mm wide.
Page 10 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 ,. Dynamically balanced cutting shaft. Reduces the vibrations during operation and present good processed surface. ,. During specific operations of short pieces we do recommend the use of additional equipment, for in- stance: Smoothing device for short pieces;...
Page 11: Assembly Of Machine
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION C: ASSEMBLY OF MACHINE C.1. ASSEMBLY OF MACHINE fig. 2 Choose a suitable place for the machine taking in mind the possibility to mount extension boards for the smoothing planer.
Page 12: Deslushing Of Machine
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 - the ropes are hung on the hook of crane D with the respective load capacity and length, corresponding to the weight of the machine; - Ropes rises from the crane and to clasp the machine.
Page 13: Connecting To The Mains
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 ,. Mount covering B in a shoulder of a safety lock for planer C, as shown in a figure. ,. Tighten screw A (pay attention to tablet D). C.6. CONNECTING TO THE MAINS...
Page 14: Fitting And Operating Of Machine
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION D: FITTING AND OPERATING OF MACHINE D.1. OPERATING OF MACHINE D.1.1. Dimensions of the pieces During operation of the smoothing planer The maximal dimensions of the pieces that may be processed on the smoothing planer are 2800х530mm.
Page 15 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 ,. The adjusting gauge (fig. 8), made out of hard wooden, is placed on the initial table C (fig. 9) against the pressing screw. ,. The pointer A should coincide with the edge of the table (fig. 8).
Page 16 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 5. Handle for tighten the ruler 6. Handle for tighten to moving the ruler 7. Entry board 8. Lever for lifting the entry board 9. Main switch 10. Control panel 11.
Page 17 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 ,. When processing bent surfaces always begin by small chip. ,. If the machine stops suddenly (e.g. break of electricity, tear of belts etc.) you must stop immediately the pushing of the piece.
Page 18 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 Smoothing and grooving of pieces thick over 65 mm Smoothing /fig. 17/ ,. The guard of the cutting shaft must be put down to the board and pushed to the piece.
Page 19 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 Grooving /fig. 22/ ,. The piece is pressed to the supporting ruler and the board of the smoothing machine by the left hand flexed in fist, the thumb being placed on the piece; the piece is pushed by the wooden block in the right hand.
Page 20: Control Panel
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 D.2. CONTROL PANEL Operation functions /fig. 26/ А - Main switch - serves for fig. 26 inclusion and switching-off of an electric feed of the ma- chine. There is an opportunity to stop a switch, having closed it on the lock, in position “0”...
Page 21: Description Of Machine
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION E: DESCRIPTION OF MACHINE E.1. TECHNOLOGICAL PART fig. 27 The machine is produced by the following main components /fig. 27/: 1. Body 2. Guard of the planer 3. Exit board 4.
Page 22: Electrical Part
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 Grooving This operation is carried out for processing of the piece's marrow side, on machine's boards. ,. The piece is led along the supporting ruler for grooving and the processing is carried out by means of the horizontal cutting shaft.
Page 23: Cleaning Of Machine
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION F: MAINTENANCE F.1. CLEANING OF MACHINE The general (complete) cleaning will guarantee long life of the machine and is one of safety factors. WARNING Before starting any cleaning, adjusting or dismounting of parts from the machine it is necessary to stop it, put a warning sign for the outsiders in the enterprise and lock the cap of the starter with a padlock.
Page 24: Trouble-Shooting
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 F.3.2. Control of the electronic brake for electrodynamics stopping of engine The machine has electronic brake for electrodynamics stopping of engine. The time for full stopping of the tool turning must not surpass 10 seconds from switching of the en- gine.
Page 25 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 Fault: The machine stops during operation. Reason: Repair: - overheating of the motor, its thermoswitch - Switch off completely the machine. Wait the has disconnected the supply (incorrect use of motor to cool down.
Page 26: Appendices
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION G: APPENDICES G.1. WIRING DIAGRAM AND LIST OF THE ELECTRICAL COMPONENTS...
Page 27: Electric Cabinet- Layout Of Components
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 G.2. ELECTRIC CABINET- LAYOUT OF COMPONENTS...
Page 28: Catalogue Of Spare Parts
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 SECTION H: CATALOGUE OF SPARE PARTS DMA 53R.00.00.00.00 SMOOTHING PLANER 530 DMA 53R.01.00.00.00 FRONT BOARD DMA 53R.08.03.00.00 FRONT COVER WITH PANEL DMA 53R.11.01.00.00 CONTROL PANEL DMA 53R.05.00.00.00 BODY DMA 53L.07.00.00.00 GUARD FOR PLANER TX U 650 DMA 53R.02.00.00.00...
Page 29 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 DMA 53R.01.00.00.00 FRONT BOARD DMA 53R.01.01.00.00 FRONT BOARD NUT М16 DIN 985 WASHER М16 UN 737 PF 53R.01.18.00.00 RIM LONG, RIGHT BUSHING PAP 2540 P10 DMA 53L.01.00.00.09 BOLT SHORT DMA 53L.01.02.00.00...
Page 30 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 WASHER АМ 8 DIN 125A DMA 53R.01.05.00.02 ARROW WASHER АМ 6 DIN 125 A SCREW М 8Х20 ISO 7380 DMA 53R.01.05.00.03 FIXING PLATE NUT М8 UN 1933 SCREW М 6X12 DIN 912 HANDLE М10...
Page 31 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 DMA 53R.02.00.00.00 REAR BOARD DMA 53R.02.01.00.00 REAR BOARD NUT М16 DIN 985 WASHER М16 UN 737 BUSHING PAP 2540 P10 PF 53R.02.28.00.00 RIM SHORT DMA 53L.01.00.00.09 BOLT SHORT BUSHING PAP 2530 P20 DMA 53L.01.03.00.00...
Page 32 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 NUT М10 DIN 985 STUD М10Х130 PF 53R.02.00.00.14 NUT М 6 DIN 985 PF 53R.02.00.00.13 PLATE FOR CLAMP ST01.01.00.00.13 HOLLOW BOLT WASHER АМ12 DIN 125 A DIN 7980 SPRING WASHER 2-12Н...
Page 33 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 PF 53R.03.00.00.00 CUTTING SHAFT DMA 53L.03.00.00.03 BEARING BOX, RIGHT SCREW М12Х45 DIN 912 DIN 7980 SPRING WASHER 2-12Н DIN 472 RING FOR HOLE ø 80 RADIAL BALL BEARING 6208-ZZ DIN 471 RING FOR SHAFT ø40...
Page 34 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 DMA 53R.03.00.00.00 CUTTING SHAFT DMA 53L.03.00.00.03 BEARING BOX, RIGHT SCREW М12Х45 DIN 912 DIN 7980 SPRING WASHER 2-12Н DIN 472 RING FOR HOLE ø80 RADIAL BALL BEARING 6208-ZZ DIN 471 RING FOR SHAFT ø40...
Page 35 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 DMA 53L.04.00.00.00-BG MAIN GEAR WITH MOTOR FIXING SCREW М 8Х10 DIN 913 DMA 53L.04.01.00.01 BELT PULLEY FOR MOTOR 50 Hz BELT L=1272 DMA 53L.04.01.00.02 BELT PULLEY FOR SHAFT 50 Hz DMA 53L.04.02.00.00...
Page 36 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 PF 53R.06.00.00.00 RULER BOLT М10Х25 DIN 931 PF 53R.06.00.00.09 WASHER PF 53R.06.00.00.07 BEAM PF 53R.06.00.00.19 CORPS HANDLE М12x60 A583-108-М12-60 WASHER АМ12 DIN 125 A SCREW М10Х30 DIN 912 FIXING SCREW М6Х16...
Page 37 OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530 SURFACEMAX 530 NUT М16 DIN 934 DIN 125A WASHER M16 NUT М6 DIN 934 FIXING SCREW М 6Х35 DIN 913 PF 53R.06.00.00.12 BOLT NUT М 8 DIN 439 WASHER AXIAL AS 1730 PF 53R.06.00.00.05...