4. ASSEMBLY OF THE HELIX PD ......................................5 4.1 Items Supplied ..........................................5 4.2 Tools Required ..........................................5 4.3 Installing the Crank Arms to the Helix PD ................................5 4.4 Installing the Pedals to the Crank Arms ................................5 4.5 Installing the Latch Hanger ...................................... 6 5.
DO NOT DISASSEMBLE THE HELIX PD UNLESS GIVEN SPECIFIC DIRECTION TO DO SO BY A WILDERNESS SYSTEMS CUSTOMER SERVICE REPRESENTATIVE • If a different propulsion method is used (towing the boat, sailing, use of motor), the Helix PD must be removed or in the stowed position. •...
Note: All direction references for left or right in these instructions are given from the perspective of being seated in the boat and looking forward towards the bow of the kayak. Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607 Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607...
“R” on the back side of the crank arm, below the hole for the pedal (H) spindle. Place the right crank arm (F) over the right crank arm shaft of the Helix PD (E) head unit. The crank arm (F) should be parallel with the propeller and the shaft of the Helix PD (E) and extending forward past the Helix PD head unit.
Install the latch hanger (A1) with the two 4-40 x 3/ 4 ” screws (A7) and (2) 4-40 nylock nuts (A8). Hold nut with finger to start, then use needle nose pliers to tighten. Repeat the process on the opposite side of the upper housing blocks of the Helix PD (E). The Helix PD (E) is now assembled.
Insert the quick release pin (A6) into the receiver from the left side and use the cotter pin (A5) to tether the quick release pin (A6) into place until you are ready to install the Helix PD (E) to the kayak. (See section 9)
Use the filler screws that were included with your Helix PD kayak to secure the baffles (D) to the inserts so that the fiber brushes create a gate covering the scupper recess.
(B4) allow the lift lines to pass horizontally through from left to right in a straight line. Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607 Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607...
(B) routes through the top of the round deck fittings (B4) and the lift line from the right side of the rudder (B) routes through the bottom of the round deck fittings (B4). Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607...
Page 14
Position the bottom control fitting of the rudder deployment control line (B6) so that it is 3 ½” behind the final round deck fitting (B4) and tie an overhand knot. Pull knot into the fitting. Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607 Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607...
(J) base when inserting into the recess. Install and secure the steering control (J) with the two screw removed from the steering control cover plate. Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607 Wilderness Systems, 575 Mauldin Road, Suite 200, Greenville, SC 29607...
Page 17
Once you are satisfied with the operation of your rudder (B), trim the excess cord leaving ½” of a tail from the knot. Note: The steering control cover plate and associated screws were included with the purchase of the Helix PD kayak.
With the Helix PD (E) attached to your kayak and in the stowed position, launch your kayak into the water. Pull the Helix PD (E) upwards and towards you to pivot the Helix PD (E) in to the vertical zero daft position. On each side of the Helix PD (E) and mounting bracket (A) secure the blade of the latch base (A2) into the hook of the latch hanger (A1) and tighten the draw latches down.
Page 19
NOTE: Ensure that your kayak is in a sufficient depth of water to accommodate the full depth of a deployed Helix PD (approx. 18”). To raise the Helix PD (E) to the zero draft position, align the crank arms (F) to a vertical position so that the right crank arm (F) and pedal (H) is positioned between the marks on the Helix PD’s (E) head unit.
Helix PD (E) forward by hand to pivot it into the stowed position. The Helix PD (E) can be completely removed from the kayak when it is in the zero draft or stowed position by removing the quick release pin (A6) and lifting the Helix PD (E) from the mounting bracket (A).
11.5 Using the Stowage Strap To help stow the Helix PD (E) when not in use or to stabilize unit in swells or surf launches use the stowage strap (C). Pivot the Helix PD (E) forward into the stowed position. Secure the stowage strap (C) over the Helix PD (E) and buckle the stowage straps (C) male and female buckles together.
We are unable to accept products which we have not been notified and will therefore refuse delivery. For returning the Helix PD to a Service Center, we recommend keeping the original packaging. If this is no longer available, packaging can be provided.
This limited warranty excludes all other warranties, expressed or implied, including implied warranties of merchantability and fitness for a particular purpose, with regard to Wilderness Systems. Some state, country, or provincial laws do not allow the exclusion of certain implied warranties, so the above exclusion may not apply to you.
Need help?
Do you have a question about the Helix PD and is the answer not in the manual?
Questions and answers