ZF MMC-343 User Instructions
ZF MMC-343 User Instructions

ZF MMC-343 User Instructions

Station expander

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MMC-343 Rev - 09/11
MMC-343 Station Expander User Instructions
1
Features ............................................................................................................... 4
2
Required Parts ..................................................................................................... 4
3
Location ............................................................................................................... 4
4
Station Expander Power ...................................................................................... 5
5
Harnesses ............................................................................................................ 5
6
Tools For Installation............................................................................................ 6
6.1
Required .............................................................................................................................. 6
6.2
Optional ............................................................................................................................... 6
7
Installation ........................................................................................................... 7
7.1
Station Expander ................................................................................................................. 7
7.2
Power Cable ........................................................................................................................ 8
7.3
Control Head Harnesses...................................................................................................... 8
7.4
Engine Stop Switch ............................................................................................................. 8
7.5
Control Heads...................................................................................................................... 9
8
Set Up Procedures ............................................................................................... 9
8.1
Station Expander Components Used In Set Up................................................................... 9
8.2
Station Expander Display LED ........................................................................................... 10
8.3
Push Buttons...................................................................................................................... 10
9
Activating Set Up Mode and Storing a Value..................................................... 11
10
Set Up Functions & Values................................................................................. 12
10.1 A0 - Station Expander Identification.................................................................................. 13
10.2 H0 - Diagnostic .................................................................................................................. 13
10.3 H1 - Erase EPROM ............................................................................................................. 14
11
Dock Trials ......................................................................................................... 14
11.1 Control Head (Engines Stopped) ....................................................................................... 14
11.2 Engine Stop Switches Test (Engines Running).................................................................. 14
12
Periodic Checks and Maintenance .................................................................... 15
12.1 Station Expander ............................................................................................................... 15
12.2 Control Head...................................................................................................................... 15
13
Parts List ............................................................................................................ 15
13.1 Control Heads.................................................................................................................... 15
13.2 Cable (Electric) .................................................................................................................. 16
13.3 Wire Harness (Plug)........................................................................................................... 16
13.3 Wire Harness (Plug)........................................................................................................... 16
13.4 Test Unit ............................................................................................................................ 16
MMC-343 Rev - 09/11
Station Expander User Instructions

Table of Contents

ZF Marine Electronics
12125 Harbour Reach Dr Ste B
Mukilteo, WA 98275
P - 425-583-1900
F - 425-493-1569
www.zf.com
Page 3

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  • Page 1: Table Of Contents

    MMC-343 Rev - 09/11 ZF Marine Electronics MMC-343 Station Expander User Instructions 12125 Harbour Reach Dr Ste B Mukilteo, WA 98275 P - 425-583-1900 Station Expander User Instructions F - 425-493-1569 www.zf.com Table of Contents Features ....................... 4 Required Parts ..................... 4 Location .......................
  • Page 2: Features

    MMC-343 Rev - 09/11 Figure ENG-283-1: Station Expander The station expander (SE) is designed to be an addition to the 9000 Series / CruiseCommand Processors. The station expander allows the user to install more than the maximum allowed control heads (up to four).
  • Page 3: Station Expander Power

    3%. Refer to ABYC E-9. It is recommended by ZF Marine Electronics that an Automatic Power Selector (APS) and a second power source be used. Refer to S-214 Automatic Power Selector Model: 13505 and Section 7.2 Power Cable.
  • Page 4: Tools For Installation

    MMC-343 Rev - 09/11 Figure ENG-283-2: Station Expander Harness Connector Locations The Harnesses use one or both of the plug connector types detailed in Figure ENG-283-3: Harness Plug Connectors. When connecting the plugs, ensure that the release button or buttons are depressed and held until plug is fully connected or disconnected.
  • Page 5: Installation

    MMC-343 Rev - 09/11 Installation Before starting the actual installation of the Station Expander, make sure you have the correct parts and tools. See section 6 Tools For Installation. Read ALL the instructions pertinent to each part before beginning the installation of that part NOTE: When connecting the plugs, ensure that the release buttons are depressed and held until plug is fully connected.
  • Page 6: Power Cable

    It is critical to design and wire the Control System in a manner where the chance of losing power to the Control System is kept to a minimum. ZF Marine Electronics recommends that two power sources are utilized along with the APS see document S-214 Automatic Power Selector Model: 13505 for more information.
  • Page 7: Control Heads

    MMC-343 Rev - 09/11 Control Heads Refer only to the following Sections that relate to the Control Heads used. • Mounting • 400 Series Control Head: Use the template supplied in MMC-280 400 Series Control Head Variations and drill the screw holes and the corner cutout holes.
  • Page 8: Station Expander Display Led

    MMC-343 Rev - 09/11 • The Display LED is to view the Function Codes and Values. It consists of four 7-segment display pads. • The Arrow Push Buttons are used to scroll through and select the Function Codes, and set the Values.
  • Page 9: Activating Set Up Mode And Storing A Value

    MMC-343 Rev - 09/11 • “Left” and “Right” Push Buttons Pressing and holding the “Left” and “Right” Push Buttons at the same time has the following functions: • Activates Set Up Mode as indicated by the blinking Display LED. (Operator must hold the buttons down until the blinking begins, then release.)
  • Page 10: Set Up Functions & Values

    MMC-343 Rev - 09/11 Figure ENG-283-10: Display Normal Operating Condition Figure ENG-283-11: Display Function Menu Activated A The Display is in Normal Operating condition with red running center dash lines. B Depressing either the Up or Down Arrow Push Button will activate the Function Menu. (refer to...
  • Page 11: A0 - Station Expander Identification

    MMC-343 Rev - 09/11 Table ENG-282-2: Troubleshooting Functions Functio Default Function Name Value Range or Options n Code Value Input Voltage (+/- 0.5VDC) Tachometer Sensor Frequency Station 1 Lever A/D Station 2 Lever A/D Diagnostic Station 3 Lever A/D Station 4 Lever A/D Transfer Button, Stations 1, 2, 3 &...
  • Page 12: H1 - Erase Eprom

    MMC-343 Rev - 09/11 10.3 H1 - Erase EPROM This Function is used during Adjustments or Troubleshooting. (For Authorized Personnel Use ONLY) Dock Trials Ensure 9000 Series / CruiseCommand System has been installed, adjusted, and tested before performing the following tests for the Station Expander.
  • Page 13: Periodic Checks And Maintenance

    MMC-343 Rev - 09/11 Periodic Checks and Maintenance 12.1 Station Expander Check all terminal connections for signs of corrosion or loose connections. 12.2 Control Head Verify once a year that Control Head terminals are secure and free of corrosion. Apply a light coating of Teflon grease, or corrosion block, to the contacts.
  • Page 14: Cable (Electric)

    MAN with Troll 14542-# MAN without Troll 13239-# Magnetic Pickup or Pulse Transmitter 13422-# ZF Autotroll (MS70-13231 only) 15364- ZF Autotroll (MS570-15382 Cannon Connector only) 15208- ZF Autotroll (MS570-15382 Harting Connector only) 13552-# Power/Start Interlock/Clutch Pressure 13756-# Power/Start Interlock 15023-#...

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