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Table of Contents
Summary of Contents for Butts of Bawtry TCS0022
- Page 1 22" Semi Automatic Tyre Changer User Instructions & Parts List TCS0022...
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Page 2: Table Of Contents
Table of Contents 1. Introduction: .............................. 1 2. Warning label and sticking position: ......................1 3. Technical data:............................1 4. Transport: ..............................1 5. Unpacking: ..............................1 6. Workplace requirements: ........................... 2 7. Product diagram ............................2 8. Assembly procedure: ..........................2 9. -
Page 3: Introduction
U200 Series-A Tyre Changer Warning： This instruction is important for the machine, read carefully before installation and use, also it is important for safe use and maintenance of machine. Please keep this manual kindly in order to use and repair it further。 1. -
Page 4: Workplace Requirements
6. Workplace requirements: Choose workplace in compliance with safety regulations. Connect power supply and air source according to manual, workplace must have good air condition; in order to make the machine run well, its workplace requires at least clear space from each wall shown as Fig 2. If installing it outdoor, it must be protected by roof against rain and sunshine. -
Page 5: To Perform Preliminary Operation Tests
U200 Series-A 2) Connect the inflation gun to its connector. (Fig 3) 3) Connect tyre changer to compressed air network with air hose of inside diameter of 7-8 mm, air pressure of 8~10 bar is recommended. 4) Air pressure is not permitted to surpass 10 bar, otherwise, manufacturer can cancel the warranty coverage. -
Page 6: Demounting The Tyre
Check to make sure the wheel firmly secured by the four jaws. a- to clamp the wheel from outside (Tyre Diameter From 10″To 21″): Depress the jaw clamping pedal halfway down to position the four jaws, put the tyre on turntable, and depress the jaw clamping pedal until the wheel is secured by the jaws. -
Page 7: Inflating The Tyre
U200 Series-A the tyre bead pressed down into the wheel rim channel with hands. Then, depress the pedal to rotate the turntable in clockwise direction. Continue this process throughout the entire circumference of the wheel rim and tyre. To prevent accident, keep hands and other parts of your body away from moving devices. 6) Insert the inner tube if there is one. -
Page 8: Removing
power sources. c. If the recommended pressure is exceeded during bead seating. d. The tyre is inflated to a pressure higher than the maximum recommended by the manufacturer. e. The operator does not observe the requisite safety regulations. 4) Tube tyres a. - Page 9 U200 Series-A Empty water in the air filter once every day to ensure the performance for the cylinder. following maintenance must be done at least once per month: check oil level in oil fog maker, please top up with SAE30# oil if need, depress pedal for locked tyre 5-6 times ,check whether oil in oil fog maker was leakage, continued operation, depress twice every time, drop down a dripping oil, otherwise adjust screw(E) that controlled oil enter with minus screwdriver.
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Page 10: Trouble Shooting Table
14. Trouble shooting table： Problem Reason Solution Damaged switch Replace it. The turntable rotate just in one Damaged belt Replace it. direction or can’t rotate Check the cable or wire; The Motor’s malfunction Replace the motor if damaged. Check all the parts on the air Leakage of Air network network. -
Page 11: Exploded Drawing
U200 Series-A 15. Exploded drawing: Body Front cover Left cover Screw M6*55 Flat washer φ6*14*1.2 Screw M8*25 Spring washer φ8 Flat washer φ8*17*1.5 Nut M8 Rubber buffer Screw M6*40 Lifting lever Spring Rubber support Rubber foot Screw M8*20 Screw M8*25 Screw M10*55... - Page 12 vertical column locking plate column pin horizontal arm screw M14*30 hexagonal vertical arm flat washer φ14.5*47*10 buffer bush adjust handle pulley locking block handle mounting head locking block support cone washer screw M10*25 spring washer φ8 flat washer screw M8*25 screw M12*16 flat washer φ10*20*2 locking block...
- Page 13 U200 Series-A air gauge hose union 1/4-1/4 flat washer φ13 pressure reducer L-union 1/4-φ8 hose 5*8 relief pressure filter quick nozzle L-union oil fog maker hose 5*8 big T-joint union 1/4-1/4 hose 5*8 union 1/8-φ8 manometer...
- Page 14 turntable cylinder rod slide flange without handle union 1/8-φ8 turntable washer V-seal UHS-20*28*7.5 spring washer φ16 O-seal 63*2.65 screw M16*40 piston flat washer φ12*25*2 control plate nut M12*7*1.5 washer clamping cylinder retainer ring φ65 O-seal 20*2.65 connecting rod flange with handle slide guide with pin L-union 1/8-φ8 flat washer φ12*25*2...
- Page 15 U200 Series-A screw M14*30 screw M12*100 self-locking nut M6 self-locking nut M16 L-union 1/4-φ8 guide belt spring washer φ14 nut M16*1.5 flat washer φ16*28*2 retainer ring φ16 flat washer φ16*28*2 O-seal 16*2.65 O-seal 20*2.65 bead breaker O-seal 180*3.5 bead breaker cylinder lid(front) rotating pin flat washer φ12*25*2 bead breaker rod...
- Page 17 U200 Series-A pedal screw M6*20 pedal screw M4*30 flat washer φ4 pedal twist spring self-locking nut M6 screw M8*20 screw M4*16 flat washer φ4 connecting rod switch handle switch tap screw ST2.9*12 nut M4 cam cover switch cover switch support complete 5-way valve flat washer complete 5-way valve...
- Page 18 O-seal φ27.8*3.1 bottom cover bearing 30204 seal seal φ20*35*8 self-locking nut M6 pulley rotating union mandrel screw M8*20 screw M4*6 key 6*20 union 1/8"-φ8 worm screw rotating valve casing T-union 3*φ8 bearing 6010 worm gear shaft O-seal 59.9*2.62 worm gear screw M6*20 spacer air inlet hose 5*8...
- Page 19 U200 Series-A motor motor pulley screw M8*12 belt A-28 screw M8*70 flat washer φ8.5*30*3 capacitor flat washer φ10*20*2 spring washer φ10 screw M10*25 screw M8*25 nut M8 flat washer φ8*22*1.5 rubber washer motor support wire 5*1 spring washer φ8 rubber washer...
- Page 21 U200 Series-A body union 1/8-φ8 vertical column O-seal 89*2 complete turntable Φ615A O-seal φ62*2.8 pedal screw M6*20 complete 5-way valve hose 5*8 valve pole T-union 1/8-2*φ8 plug hose 5*8 worm gear shaft screw M4*6 complete gear box rotating union mandrel union 1/4-φ10 union 3/8-φ10 hose 6.5*φ10...
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Page 22: Circuit Diagram
16. Circuit diagram: 16. Pneumatic drawing:...