Veldo Teknoloji CRAFTER Manual

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CRAFTER & SPRINTER

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Main components of door system ........................... 2 - 7

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Security systems of door system ............................ 7 - 8

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Working ways of door system ................................8

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Assembling of door system.................................... 9- 28

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Working and control of door system..................... 29 - 32

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Attendance of door system.................................... 33

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Terms of guarantee of door system..................... 33 - 34

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Fault diagnosis at door system............................... 35

MODELS

CONTENTS

VELDO SSH

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Summary of Contents for Veldo Teknoloji CRAFTER

Page 1: Table Of Contents
CRAFTER & SPRINTER MODELS CONTENTS • Main components of door system ……………………… 2 - 7 • Security systems of door system .……………………… 7 – 8 • Working ways of door system ……………………..……8 • Assembling of door system……………………………… 9– 28 •...
Page 2: Main Components Of Door System
MAIN COMPONENTS OF DOOR SYSTEM ITEM NO DESCRIPTION OF PIECE DOOR SYSTEM CHASSIS SHORT STAYS GROUP BELT STRETCHING RELEASE FORK SEAM L_PIECE SIX EDGE HEAD FLANGE BOLT M6 X 10 LONG STAYS GROUP SCREWHEAD SCREW YSB M4x15 PUL M4 SWİTCH RETURN SPRINGS MOTOR GROUP VELDO SSH...
Page 3 MAIN COMPONENTS OF DOOR SYSTEM VELDO SSH...
Page 4 Coupler Space Control Unit EEmergan exit buzzer switchi 1 - Grey R e d Switch - Red Emergan exit buzzer switchi 2 - Blue Step Communication - Orange Right Front Door Centrel lock Close Signal –Red Blue Spped / Kilometer Output - Pink +12V Encoder - Brown Encoder A Signal - Green Panel...
Page 5 MAIN COMPONENTS OF DOOR SYSTEM Control Unit Electrical Wiring: It provide to movement and signal control of automatic door. In-door electrical wiring: It provides to spent less power of automatic door for bring from the open position to the closed position Unbolting System: It is the mechanism that automatically opens the door without changing the...
Page 6 MAIN COMPONENTS OF DOOR SYSTEM Door Drive Mechanism: It is the part containing the system units and placed under the automatic door on the vehicle chassis. Motor Group Lock Puller System: The automatic door ensures that less force is exerted to bring it from the open position to the closed position. Cable Sheaves: Cable sheaves absorb the belt looseness that occurs during sudden changes in direction of the automatic door.
Page 7: Security Systems Of Door System
MAIN COMPONENTS OF DOOR SYSTEM Reedrelay: It transfers the information that the automatic door is open or closed to the control unit. Encoder: It allows automatic position information of the door to be transferred to the control unit and distance adjustment can be made.
Page 8: Working Ways Of Door System
SECURITY SYSTEMS OF VELDO AUTOMATIC DOOR Audible and light warning system: If the automatic door opens when the vehicle is moving or standing, if the door is opened from the inside opening arm; the user is audibly alerted. In the form of an audible warning in short tones during closing, there is an intermittent audible warning in long tones during opening.
Page 9 ASSEMBLING OF AUTOMATIC DOOR Driver and passenger seats are first removed and removed from the car in order to mount Veldo automatic sliding doors. The front interior mats and ventilation are removed as shown. VELDO SSH...
Page 10: Assembling Of Door System
ASSEMBLING OF AUTOMATIC DOOR SYSTEM After the cable duct covers are removed, the front part of the vehicle is brought to a lowered position. B is removed after the inner handle on the mast and the hanging pin are dismantled. VELDO SSH...
Page 11 ASSEMBLING OF AUTOMATIC DOOR SYSTEM The coating on the inner step and the inner step are removed. Remove the bottom cover of sliding door Rear plating, C mast coating and wicking removed VELDO SSH...
Page 12 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Yolcu koltuğu The main installation The main system of the Veldo automatic door is pulled from is pulled in this the passenger seat pool into the driver's seat pool. direction Driver seat MAIN SYSTEM INSTALLATION CABLE TIPS 1.
Page 13 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Step signal socket Red cable Ignition on cable The front door control signal cable at the main system installation is pulled under the torpedo and connected to the blue-black cable, which is the original front signal cable. VELDO SSH...
Page 14 ASSEMBLING OF AUTOMATIC DOOR SYSTEM As shown in the picture, the vehicle under the driver mat is powered by connecting the (+, -) automatic sliding door system via the original battery. Şablon- 2 With the help of the front panel template, the pushbutton is opened and the door on / off button is attached.
Page 15 ASSEMBLING OF AUTOMATIC DOOR SYSTEM The sliding door control signal cable on the main system is pulled to the original mid door signal cable under the passenger seat and connected with the signal connection clip (purple cable) Note : The vehicle will be connected to the blue black cable on the original installation.
Page 16 ASSEMBLING OF AUTOMATIC DOOR SYSTEM A hole is drilled under the passenger seat with the aid of template-2, Şablon- 2 and the cable passage rubber is fitted. After the Veldo automatic sliding door is mounted under the car, the main system motor cable is extended from the lower part to the shaped hole and plugged.
Page 17 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Central lock socket 2,5 cm Şablon- 3 B is pierced with the help of the pole template-3, attached to reed and the cable is pulled through the pole. The socket connected to the reed pulled from the main system gromet installation under the driver's seat is connected with the cable of reedrolen and fixed to the pole.
Page 18 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Şablon- 4 C pole C-stitch is cut with template-4 and the original lock is removed. the spot is painted with zinc spray. Red lines are painted with zinc spray 20.5cm 10cm Şablon- 5 After the slide door lock is removed, it is cut with template-5. The cut is painted with zinc spray.
Page 19 ASSEMBLING OF AUTOMATIC DOOR SYSTEM The slider door is joined with the cord extended from under the dust tires. The sliding door top lock is dismantled, the wire is removed from the seat and the lock is reattached. Slide door top lock release is removed, upper end bracket is cut from 0 end as seen in top lock release.
Page 20 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Remove the sliding door lower cable channel after the position is marked. The inner step lower platen is removed, the back part coming to the cable side is cut to prevent the belt movement. After the 60mm belt through holes are opened, the plastic is reattached.
Page 21 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Cut it as it is in the right and reinsert it after opening the left 60mm belt hole. The left foot strap hole is cut with 60 punches with the aid of template The cut area is painted with zinc spray. The right foot strap hole is cut with a 60-punch with the aid of template-7.
Page 22 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Opkon cable. The Veldo automatic door opkon cable is connected to the main system installation, the cable is passed through the channel and then the cable is plugged into the channel marked. After the lower foot hook is completely cut from the marked place as shown in the upper left picture, the foot is attached back to the bracket.
Page 23 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Kapı Sonlandırma grubu The door finishing group and door guiding group are mounted on the bottom of the inner step as seen on the left, and then the inner step is fitted. Kapı Yönlendirme grubu Door Routing Group Door Termination Group VELDO SSH...
Page 24 ASSEMBLING OF AUTOMATIC DOOR SYSTEM The security wing is attached to the front of the sliding door, the lower hole is connected to the cable. Sockets are attached to the Veldo door interior plumbing. original sliding door lock is Removed , direll as shown in the picture and unbolting cable is inserted.
Page 25 ASSEMBLING OF AUTOMATIC DOOR SYSTEM The wire is attached to the switch as seen from the bottom bracket. The switch task allows the outer door handle to work. 9 cm Once the vehicle has been lifted, the chassis is pierced with a 60-inch Şablon- 8 4 cm panch with the aid of the frame template 8 for belt passage of the...
Page 26 ASSEMBLING OF AUTOMATIC DOOR SYSTEM The system belt is pulled from the right-left foot rollers, the reducer flange pulley, through the belt tensioning pulleys, and then under the inner step. Note: While the belt is being adjusted, belt turnbuckle shouldn’t mounted.
Page 27 ASSEMBLING OF AUTOMATIC DOOR SYSTEM Sliding door linings, C masts and wickets are fitted. Veldo automatic door frame cover caps are fitted. VELDO SSH...
Page 28 MAIN SYSTEM INSTALLATION CABLE TIPS The Veldo automatic door label is affixed and the assembly is completed. VELDO SSH...
Page 29: Working And Control Of Door System
WORKING AND CONTROL OF AUTOMATIC DOOR SYSTEM Initial working status: Control unit is connect to facilities and when the insurance is installed and the first energy is supplied; -The remote control of the car is activated by pressing the central locking buttons, then the central locking button is activated and the remote control is activated.
Page 30 WORKING AND CONTROL OF AUTOMATIC DOOR SYSTEM General Working: When the door is closed - The door starts closing the engine door, during which time the buzzer alerts you that the door is closing in short tones. - When the door is completely the buzzer finishes the hoisting operation, - The lock pull mechanism pulls the door in.
Page 31 WORKING AND CONTROL OF AUTOMATIC DOOR SYSTEM Door operation settings: It is the part where the operation settings of the control unit are made. These settings are made when the ignition is switched off. These settings are; 2- Doorhandle Activation: - Press and hold the panel button to enter the learning mode.
Page 32 WORKING AND CONTROL OF AUTOMATIC DOOR SYSTEM 3- When the door is closed: If one of the following events occurs, the door stops and reopens. - If a jamming door in the closing direction detects excessive current, - If there is a impact in the safety wick while the door is closed - If the door is pulled out while the door is closed - If the panel button is pressed while the door is closed - If the control is pressed while the door is closed...
Page 33: Attendance Of Door System
ATTENDANCE OF DOOR SYSTEM • Veldo Automatic Automatic door and step systems must be maintained once a year. • System General Checks are done. • The system belt changes. • The unlocking pattern changes. NOTE: Uncared products will be evaluated outside the scope of the Guarantee.
Page 34 DISCLAIMER OF WARRANTY TERMS • Maintenance and repair of the automatic door / step must be carried out on time, regularly, by the appropriate technical knowledge and competent services and in accordance with the periodic maintenance and repair procedures. • Failure to follow the instructions in the user manual.
Page 35: Fault Diagnosis At Door System
FAULT DIAGNOSIS AT DOOR SYSTEM Fault Cause Control Points • • The door never moves. The fuse might have Fuse defects should be detected and been thrown out. corrected • • The system belt may be The system belt is checked, if it is broken.

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Sprinter