Fa-Ga SAMURAI B 200 Assembly And Operating Instructions Manual

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WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte

ASSEMBLY AND OPERATING

INSTRUCTIONS

version available on request

SAMURAI

Please study this manual before you

operate the machine!

Models:

B 200

B 230

B 250

B 180

K 210

K 250

D 105

D 180

Riding Mower

Version without STVZO

approval for road travel

Road-travel TÜV–approved

at different price.

Table of Contents

Summary of Contents for Fa-Ga SAMURAI B 200

Page 1 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte ASSEMBLY AND OPERATING INSTRUCTIONS Models: B 200 B 230 B 250 B 180 K 210 K 250 D 105 D 180 Riding Mower Version without STVZO approval for road travel Road-travel TÜV–approved version available on request at different price.
Page 2: Table Of Contents
Electric Deployment System Dashboard 19 - 21 Overview Maintenance 22 - 26 1.10 Service interval chart 28 - 45 1.11 Spares/Parts list Info Please contact your local FA-GA dealer for additional Info questions regarding operation and assembly! - 2 -...
Page 3: Safety Instructions
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Safety instructions 1.1 Safety Tips Operators of the lawn tractor must be age 16 or older. This machine was designed in strict compliance with all applicable rules and meets all safety speciﬁcations for proper machine use. However, this is a powerful piece of equipment that can cause injury or even be permanently damaged if not properly operated and maintained.
Page 4: Assembly And Setup
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Assembly and Setup 1.2 Assembly and Setup Before you start the equipment, make sure that oil in the crankcase and in the hydraulic line is ﬁlled to the right level, that all safety controls and devices are in place and well- working and that the mower blades are properly sharp.
Page 5 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Assembly and Setup Steering Wheel To assemble the steering wheel ﬁrst park the mower on a ﬂat ﬂoor, lock the brakes in engaged position (see section 1.4 of these instructions) and turn the front wheels in the straight-ahead position.
Page 6 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Assembly and Setup Grass Catcher Assembly (see Fig. 1.2.4) Detach and lay the bottom side (2) down on the ﬂoor. Use screws (11) with washers (12) and nuts (13) to assemble the short connection bars (3) on the front side of the catcher framework forming a 90°...
Page 7 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Assembly and Setup Grass Catcher Front Side Fig. 1.2.4 Pos. Number of pieces Description Catcher bracket top Catcher bracket bottom Short connection bar (front) Long connection bar (rear) Bottom braces Reinforcement braces Carrying handle Plastic cover Catcher mesh-bag Grass chute deﬂector...
Page 8 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Assembly and Setup Assembling Grass Catcher Rear mounting angles (20 - 21) are already provided by the manufacturer on each side of the mower as it comes shipped. Mount the right-hand catcher bracket (18) on the left-hand angle (20) and secure it with hex screws (22) and washers (23) - BEWARE: drop the screws through the holes from the inside so that the thread is left standing out.
Page 9: Safety Devices And Warning Symbols On The Machine
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Safety Devices and Warnings 1.3 Safety Devices and Warnings Safety cut-out switch (see Fig. 1.3.1) All SAMURAI models are provided with operator presence control which permits starting of the engine only if the operator. PLEASE NOTE Do not dismount and leave the mower with the engine still running unless you have safely engaged the parking brakes and disconnected the cutting blade! (see paragraph 1.3...
Page 10 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Safety and protection Read the instructions/max slope 13°/ Wear hearing protection A safety label is sticked on the mower chassis below the seat to remind the operator to read the instructions before use, to ride up and down a max 13° slope and to wear hearing protections during work.
Page 11: Operation
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Operating the machine 1.4 Operating Mower - Starting engine (Kawasaki 21 PS/25 PS, Briggs & Stratton 20 PS) IMPORTANT: engine will not start unless the operator is sitting on the mower. (Seat interlock safety switch) Fig.
Page 12 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Operating the machine Starting Engine (Kawasaki 18 PS, Briggs & Stratton 17 PS) IMPORTANT: engine will not start unless the operator is sitting on the mower. (Seat interlock safety switch) Before starting, make sure that the cutting deck (blade) is disangaged with the ON/OFF Fig.
Page 13 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Operating the machine Mower Travel Before setting the mower on travel, assure that there are no bystanders within the mowing area! Start engine and release parking brake switch rope (ﬁg. 1.4.5) by quickly depressing the brake pedal (Fig.
Page 14 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Operating the machine - Engaging Cutting Unit/Mowing Make sure that the grass catcher or the discharge chute deﬂector are duly in place and start the engine as described under the previous section of this manual „Starting engine“.
Page 15 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Operating the machine Mowing with a Mulching Attachment For safety reasons STOP engine, APPLY parking brake and wait for blades to STOP before adjusting or doing any work on the mulcher attachment (Fig. 1.4.11)! Fig.
Page 16 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Operating the machine - Stopping Engine / Mower Before stopping mower engine be sure that the blades and/or any other front attachment are disengaged. Check ground conditions. The mower must be parked on a hard even surface. If not, use blocks under the machine to level it.
Page 17: Technical Specifications
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Technical speciﬁcations 1.5 Technical Speciﬁcations Samurai Dimensions 1.5 Speciﬁcations Engine model B&S 17 B&S 20 Kawasaki 18 Kawasaki 21 Kawasaki 25 Horsepower 17 HP 20 HP 13,4 KW / 18 HP 15,7 KW / 21 HP 18,6 KW / 25 HP Displacement CC Cylinders...
Page 18: Electric Deployment System
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Elektrischer Schaltplan 1.6 Elektrischer Schaltplan - 18 - - 18 -...
Page 19: 1.7 Dashboard
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Dashboard / Description 1.7 Dashboard 1 Safety ignition lock 2 Parking brake rope switch 3 Starter cord 4 Throttle control 5 Temperature control lamp 6 Oil level control lamp 7 Operation hours counter 8 Cutting deck control lamp 9 Second gear (only 4-wheel drive) toggle 10 Light ON/OFF switch...
Page 20 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Description 1.8.2 Equipment Travel Arrangement Depending on the model (4-wheel or rear-wheel drive) the machine is equipped with a 3.1 or 7.9 CC hydraulic pump complete with pressure regulators to supply either the 4 or 2 hydraulic motors controlling the gasoline engine via drive belt transmission system.
Page 21 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Equipment - Description - Operator‘s seat Standard seat Adjustable high-back seat with adjustment fore and aft. by means of a comfortable seat slide adjuster. Because of its conﬁguration this seat can only slide fore and aft. over 150 mm. No up and down adjustment. Seat height is ﬁxed.
Page 22: Maintenance
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Maintenance 1.9.1 Servicing Mower Safely (see also paragraph 1.10 Service interval chart) DANGER To avoid possibly serious bodily injuries, before performing any adjustments, mainte- nance or lubrication switch the engine off and let the mower stop! No warranty shall apply to damages caused by operator‘s failure to comply with due maintenance intervals.
Page 23 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Maintenance Replacing the Cutter Blades Cap screw Strictly replace cutter blades after disengaging and removing the deck M6 Bolt DIN 985 Blade assembly. Worn out, notched blades must be replaced immediately! Observe Washer Diam.13 - DIN 125 Idler proper blade position prior to removal and reinstall in the same position! REMEMBER...
Page 24 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Maintenance Changing a Flat Tire STOP the mower on a hard, preferably ﬂat surface (it is unsafe to jack up a vehicle on an incline), STOP the engine and APPLY parking brakes. Use blocks or wedges to block the other tires from rolling in either direction. Take a suitable tires changer and locate a safe lift point along the frame of the mower.
Page 25 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Maintenance Checking Engine Oil (Fig. 1.9.2.9) Check with engine cold and on a ﬂat surface. Lift hood and remove dipstick. Chek engine oil level. Should be below full-mark. If necessary, add new oil up to ﬁll-mark. DO NOT OVERFILL! Total tank capacity : 1.8 l WARNING Strictly use high-performance motor oil with viscosity class 15W –...
Page 26 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Maintenance Greasing points Front tires (only rear-wheel drive models) (Fig. 1.9.2.13) Fig. 1.9.2.13 Rear spindle bearings (Fig. 1.9.2.14) Fig. 1.9.2.14 Mowing deck bearings below blades spindle (Fig. 1.9.2.15). The greasing nipple is facing inwards. Fig.
Page 27: Service Interval Chart
Sharpen or replace cutter blades Grease steering assembly Grease front wheel axle * Use original FA-GA Plantohyd Super S bio-hydraulic oil (5 l pails), Code number 920271 or equivalent high-performance Plantohyd Super S bio-oil for following applications: • VDMA24568, HEES •...
Page 28: Spares/Parts List
WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Drive assembly/Handbrake 4-wheel drive w. second gear �� ...
Page 29 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte 100083 Retaining washer Diam. 15 DIN 6799 100295 Sintered bush 100355 Pedal arm, Drive shaft 100166 Spring Handbrake retainer 100178 Rod end, M6 100381 Threaded rod M6 145 mm 100193 Control lever, Brake valve 100225 Plastic bushing 100382...
Page 30 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - main frame assembly �� ...
Page 31 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Main frame assembly 100067 Lockwasher , Ø 8 DIN 127 100128 Hex head capscrew, M8 x 55 DIN 931 100048 Oval-head bolt, M6 x 16 100061 Washer Ø 6,4 DIN 125 100143 Self-locking nut, M6 DIN 985...
Page 32 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte �� Parts list - �� brakes and steering components �� ...
Page 33 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - brakes and steering components 100206 Steering sector 100113 Hex head capscrew, M10 x 20 DIN 933 100063 Lockwasher, Ø 10 DIN 127 100392 Guide, steering sector 100104 Socket head capscrew, hex recess M14 x 20 DIN 912 100064 Lockwasher, Ø...
Page 34 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Engine/fuel and attaching parts �� ...
Page 35 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Engine/fuel and attaching parts 100491 Manifold RH, B&S 20 HP 100337 Manifold LH, B&S 20 HP 100492 Manifold RH, Kawasaki 18 HP 100480 Manifold LH, Kawasaki 18 HP 100493 Manifold RH, Kawasaki 21+25 HP 100490 Manifold LH, Kawasaki 21+25 HP 100011...
Page 36 Ab Fahrgestell Nr......... WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Rahmen / Keilriemenantrieb/ Mähwerksaushebung ALLRAD Parts list - Frame, Deck Lift Arm and Drive Assembly 1 3 2 27 24 2825 Frame, Deck Lift Arm and Drive Assembly Code-Nr. Ref.
Page 37 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Frame, Deck Lift Arm and Drive Assembly 100072 Washer Ø 6,4 DIN 440 100066 Lockwasher, Ø 6 DIN 127 100124 Hex head capscrew, M 6 x 20 DIN 933 100195 Mount plate 100079 Elevator bolt w.
Page 38 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Hydraulic group with second gear �� ...
Page 39 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Hydraulic group w. second gear 100323 Swivel Banjo Connectors, X SWV - LR 12 R 3/8“ 100804 Hoose assembly, Longer Steel Pipe 10 x 1 100805 Hoose assembly, Shorter Steel Pipe 10 x 1 100803 Hydraulic line 6x450 with coating 100800...
Page 40 �� WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte �� Parts list - Front/Rear axles �� ...
Page 41 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Front/Rear axles 100364 Axle bolt 100296 Sinterized bushing 100056 Washer Ø 21 DIN 125 101008 Washer Ø 15 DIN 125 100135 Self-locking nut, M14 DIN 985 100087 Taper feather key, 5 x 5 x 20 A-type DIN 6885 100298 Steering lever...
Page 42 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Kombi Mowing/Mulching deck 102 (Front view) - 42 - - 42 -...
Page 43 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Kombi Mowing/Mulching deck 102 - 43 - - 43 -...
Page 44 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Parts list - Kombi Mowing/Mulching deck 102 Kombi Mowing/Mulching Deck 102 Code-Nr. Ref. Nr. Description Number of pcs. Remarks 100219 Mower housing 101052 Mulcher cover 101053 Latch handle, Mulcher 100144 Plastic spacer, 8 mm 100300 Rod end ﬁtting with plastic liner 100403...
Page 45 WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte Kombi Mowing/Mulching Deck 102 100360 Mount, blade holder 100256 Blade, L.H. 100258 Blade bolts 100257 Blade 112x48x4, R.H. 101061 Blade holder 100138 Self-locking nut, M 12 DIN 985 100093 Socket capscrew, hex recess M6 x 16 12 DIN 7991 100095 Socket capscrew, hex recess M 8 x 25...

This manual is also suitable for:

Samurai b 230 Samurai b 250 Samurai b 180 Samurai k 210 Samurai k 250 Samurai d 105 ... Show all