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SPEEDY zero point clamping system
Operating Manual WM-020-369-10-en BA SPEEDY classic 2 balance
Manufacturer:
STARK Spannsysteme GmbH
Roemergrund 14
6830 Rankweil
Austria
Tel.: +43 (0) 55 22 / 37400-0
Fax: +43 (0) 55 22 / 37400-700
E-mail: info@stark-inc.com
www.stark-inc.com
SPEEDY classic 2 balance
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Table of Contents
Summary of Contents for Roemheld WM-020-369-10-en BA
- Page 1 SPEEDY zero point clamping system Operating Manual WM-020-369-10-en BA SPEEDY classic 2 balance SPEEDY classic 2 balance Manufacturer: STARK Spannsysteme GmbH Roemergrund 14 6830 Rankweil Austria Tel.: +43 (0) 55 22 / 37400-0 Fax: +43 (0) 55 22 / 37400-700 E-mail: info@stark-inc.com...
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Page 2: Table Of Contents
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 1 Contents Contents................................2 Identification of the partly completed machinery ....................3 User information ..............................3 Purpose of the document ..........................3 Presentation of safety instructions ........................3 Essential safety instructions ..........................4 Proper use ................................. -
Page 3: Identification Of The Partly Completed Machinery
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 2 Identification of the partly completed machinery Product: Fast closing clamp Function: Clamping and centring workpiece pallets Product group: SPEEDY classic 2 balance Part number: 801 201 to xxx ; Trade name: As per product group, see above 3 User information 3.1 Purpose of the document These operating instructions... -
Page 4: Essential Safety Instructions
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 4.3 On the use of rotating machine 4 Essential safety tools instructions When used in a rotating application, only 4.1 Proper use operate the fast closing clamp if you are absolutely sure it is safely clamped. It The fast closing clamp is used for must be ensured that the permissible forces clamping pallets with mounting fixtures for... -
Page 5: Spare Parts, Wear Parts And Auxiliary Materials
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 4.7.1 Spring assembly 4.5 Spare parts, wear parts and If the fast closing clamp is dismounted auxiliary materials incorrectly, the pre-tensioned spring The pallets with the clamping jigs are assembly may fly off uncontrollably. For manufactured by the operator/owner or the detailed procedure, see Chapter 6 on his behalf. -
Page 6: Hazard Due To Incorrect Mounting Of The Fast Closing Clamp
BA SPEEDY classic 2 balance WM-020-369-10-en .doc pressure increase during operation is then 4.7.6 Hazard due to overpressure no longer possible. Monitor the pressure in the release circuit Pipes or hoses bursting due to for the fast closing clamp. This trips the overpressure can place personnel at Emergency OFF in case of a pressure rise risk. -
Page 7: Description Of Fast Closing Clamp
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 5 Description of fast closing clamp The fast closing clamp is the connection between the machine and the means of clamping the workpiece. It is used for quick set-up. While machining is in progress on one pallet, another can be set-up in parallel. 6 Mounting and installation Fitting and removal instructions for Speedy classic 2 balance and Speedy classic 2 balance DHF Speedy balance... -
Page 8: Fitting The Fast Closing Clamp Speedy 2 Balance Standard
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 6.1 Fitting the fast closing clamp Speedy 2 balance Standard 1. Check installation contour for Speedy for dimensional accuracy and surface finish. Important: The chamfer 1.6 +0.2 x 30° on the ø110 bore must be dimensionally accurate, otherwise the fitting space for the O-ring will be too small. -
Page 9: Removing The Fast Closing Clamp
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 6.2 Removing the fast closing clamp 1. Prior to starting removal, the system must be completely de-pressurised. (disconnect power supply to pressure generator) 2. Undo all 8 M6 DIN912 screws evenly, then two setscrews DIN913 M6x12 must be screwed into the thread under the puller threads. -
Page 10: Start-Up, Operating And Operation
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 7 Start-up, operating and operation 7.1 On putting into operation for the first time Visually inspect the entire machine and the fast closing clamp Instruct unauthorised personnel to leave the machine Check the fill levels of hydraulic oil. Check the depth dimension A (see Chapter "8.1 Check dimension "). -
Page 11: Repair And Service
BA SPEEDY classic 2 balance WM-020-369-10-en .doc Annually or after 5000 clamping cycles: Measure insertion force of fast closing clamp. 8 Repair and service To measure the insertion force, order a suitable mechanical tensile force tester (Order No. 504 8.1 Check dimension A 000) from Stark Spannsysteme GmbH. -
Page 12: Overview Of The Parts That Must Be Removed For The Cleaning
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 8.3 Overview of the parts that must be removed for the cleaning: Locking ring Retaining ring with O-ring Ball cage with spring Piston Procedure for cleaning: 1. Remove locking ring. 2. Carefully lift off retaining ring. 3. -
Page 13: General Cleaning
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 8.4 General cleaning Dismantle the fast closing clamp to carry out general cleaning. In principle, only an authorised service engineer may carry out installation work on fast closing clamps. During all work make sure of compliance with the necessary safety measures without exception and in their entirety. -
Page 14: Disposal / Recycling
BA SPEEDY classic 2 balance WM-020-369-10-en .doc Before storing, clean the fast closing clamp (see 8.3 "General cleaning“ ) and carry out corrosion protection measures. After extended storage: After extended storage (approx. 3 years), change O-rings before use. 8.6 Disposal / recycling: All parts and substances in the fast closing clamping device must be sorted by material and disposed of in accordance with local regulations and guidelines. - Page 15 BA SPEEDY classic 2 balance WM-020-369-10-en .doc The permitted insertion force is ±15%. Insertion force drops below this value as the number of clamping cycles increases. Lifting force (10 kN) at release pressure 70 bar, lifting force (15 kN) at release pressure 80 bar Set overpressure safety valve to max.
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Page 16: Manufacturer's Declaration
BA SPEEDY classic 2 balance WM-020-369-10-en .doc 10 Manufacturer's declaration Declaration of Conformity Konformitätserklärung We / Wir Stark Spannsysteme GmbH Römergrund 14 A-6830 Rankweil Austria declare under our sole responsibility that the product erklären in alleiniger Verantwortung, dass das Produkt Type: SPEEDY classic 2 balance 801 201 –...
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