ProRac TONNEAU Manual

Folding tonneau rack

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Package Contents

(2) Load Bars
(4) Load Bar End Caps
(4) ¼-20 x 9/16" Narrow Shoulder Hex Head Screw
(28) ¼ Flat Washers
(24) ¼ Split Lock Washers
(20) ¼-20 x ¾" long Button Head Screws
(4) ¼-20 x 1" long Button Head Screws
(10) ¼-20 Nylon Insert Lock Nuts
(4) Backing Plates
(4) Uprights
(4) Gussets
(4) Gusset Backing Plates
(1) Hex Key Wrench

1. Rack Rail Assembly

Orientate the ¼-20 nylon insert lock nut so the nylon end faces into the nut channel of the rack rail.
Slide all four nuts into the nut channel using this orientation.
Repeat for other rack rail.
ProRac Systems Inc.
1800 Freeway Blvd
Minneapolis, MN 55430-1708
FOLDING
TONNEAU RACK
Page 1 of 5
Toll Free: 1-800-217-7133
Phone: 763-546-5620
Fax: 763-546-0933
WWW.PRORAC.COM

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Summary of Contents for ProRac TONNEAU

  • Page 1 FOLDING TONNEAU RACK Package Contents (2) Load Bars (4) Load Bar End Caps (4) ¼-20 x 9/16” Narrow Shoulder Hex Head Screw (28) ¼ Flat Washers (24) ¼ Split Lock Washers (20) ¼-20 x ¾” long Button Head Screws (4) ¼-20 x 1” long Button Head Screws (10) ¼-20 Nylon Insert Lock Nuts...
  • Page 2 Assemble the upright as shown below by threading the ¼-20 x ¾” button head screws so the backing plates are held in place, allowing a gap between the uprights and backing plates. Repeat for gussets and gusset backing plates. ProRac Systems Inc. Toll Free: 1-800-217-7133 1800 Freeway Blvd...
  • Page 3 Start with the crossbar closest to the cab. Lift the backing plates up by pressing upwards on the ¾” button head screws. Slide the crossbar so the backing plates slide into the lower channel of the crossbar. ProRac Systems Inc. Toll Free: 1-800-217-7133 1800 Freeway Blvd Phone: 763-546-5620...
  • Page 4 Tighten the ¼-20 x 9/16” narrow shoulder screw so that it goes through Repeat for remaining end caps. hole located on the end of the crossbar. DO NOT OVER TIGHTEN SCREW. Repeat for other end of crossbar. ProRac Systems Inc. Toll Free: 1-800-217-7133 1800 Freeway Blvd Phone: 763-546-5620 Minneapolis, MN 55430-1708...
  • Page 5 Warranty excludes damage to your vehicle, cargo, or any person or property during assembly, installation, and use. ♦ Do not carry more than 500 pounds of combined cargo and accessories on ProRac load bars. ProRac load bars and rails do not increase the bed rail strength. ProRac cannot warranty loads that exceed this limit.
  • Page 6 FOLDING TONNEAU RACK STABILIZER KIT Package Contents (4) Stabilizer Brackets (4) Stake Pocket Plates (4) Threaded Clips (4) 5/16-18 X 2 1/4 Button Head Screws (4) 1/4 Split Lock Washers (4 1/4-20 x 3/4” long Button Head Screws (4) 1/4-20 X 1” long Button Head Screws...
  • Page 7 3. Insert Assembly into Stake Pocket Hole Insert the assembly in to the stake pocket hole by positioning the plate with threaded clip into the stake pocket hole. ProRac Systems Inc. Toll Free: 1-800-217-7133 1800 Freeway Blvd Phone: 763-546-5620...
  • Page 8 Warranty excludes damage to your vehicle, cargo, or any person or property during assembly, installation, and use. Do not carry more than 500 pounds of combined cargo and accessories on ProRac load bars. ProRac load bars and rails do not increase ♦...

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