Lite Blox LB Series Instruction Manual

High performance lightweight batteries

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INSTRUCTION
MANUAL
ENGLISH
V1.1

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Summary of Contents for Lite Blox LB Series

  • Page 1 INSTRUCTION MANUAL ENGLISH V1.1...
  • Page 2 5.4.1. Without load 3.1.5. Compliance specifications 5.4.2. In vehicle 3.1.6. General product specifications 5.5. Vehicle integration process 3.2. Environmental conditions 5.6. LITE BLOX remote APP 3.3. Required tools 5.6.1. Status display 3.4. Scope of delivery 5.6.2. Cut off switches 3.5. Connections 5.6.3.
  • Page 3 5.6.4. Charts 5.6.5. Telemetry data 6. Inspection and cleaning. 6.1. General information 6.2. Inspection 6.3. Cleaning 7. Storage 8. Transportation 9. Disposal & recycling 10. Troubleshooting 11. Warranty and liability L I T E W E R K S G M B H | + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 | I N F O @ L I T E B L O X .
  • Page 4: Safety Guideline

    SAFETY GUIDELINE...
  • Page 5 • Only use as starter battery on common automotive alternators • Pay attention to the plus (+) & minus (–) marks on the LITE BLOX battery as well as on the peripherals to ensure correct use at any time.
  • Page 6: Product Labeling

    & thresholds on the label attached to your Do not mix with other industrial waste. LITE BLOX LBXXXX (LB14XX / LB20XX / LB28XX) battery model - do not remove and get in touch if missing! SAFET Y SYMBOLS...
  • Page 7 INTRO- DUCTION...
  • Page 8: Product Description

    Battery automotive alternators. Management System (BMS), all LITE BLOX batteries are extremely reliable and offer an outstanding cyle life according to our company maxim: quality before quantity Therefore, it is not advised to use the battery in vehicles or systems where the battery voltage, current or temperature exceeds the specified working range (see 1.5).
  • Page 9: Glossary Of Terminology

    GLOSSARY OF TERMINOLOGY I B S - - > I n t e l l i g e n t B a t t e r y m a n a g e m e n t S y s t e m S O C - - >...
  • Page 10: Product Specifications

    PRODUCT SPECI- FICATIONS...
  • Page 11: Technical Specifications

    TECHNICAL SPECIFICATIONS 3 . 1 . 1 3 . 1 . 2 ELECTRICAL MECHANICAL LB14XX(MS) LB20XX(MS) LB28XX(MS) LB14XX(MS) LB20XX(MS) LB28XX(MS) 7,5Ah 12,5Ah 17,5Ah NOMINAL CAPACITY 183 x 156 x 103mm 235 x 156 x 103mm DIMENSIONS (L x W x H) 99Wh 165Wh 231Wh...
  • Page 12 3 . 1 . 3 3 . 1 . 4 C H A R G I N G T E M P E R A T U R E LB14XX(MS) LB20XX(MS) LB28XX(MS) LB14XX(MS) LB20XX(MS) LB28XX(MS) CCCV -10°C to 55°C CHARGE METHOD CHARGE TEMPERATURE -22°C to 55 °C / -4°F to 131°F 14,6V...
  • Page 13: Required Tools

    >1000 (10C discharge, 100%DoD SCOPE OF DELIVERY *The cycle life given above is an indication at 23°C. Battery lifespan depends strongly on temperature 1x LITE BLOX battery LBXXXX(MS) and the applied charging and discharging currents. 1x Terminal Pole + (large diameter)
  • Page 14: Optional Components

    OPTIONAL COMPONENTS PROTECTION THRESHOLDS The protection limits are implemented to protect the Li-ion battery from unintentional events that will damage the Li-ion battery. It is not advised to LB 300l #062 depend on these limits and the system itself should make sure that your LITE LIFEPO4 CHARGER BLOX battery will always be within the specified working range.
  • Page 15: Installation

    INSTAL LATION GENERAL INFORMATION ! W A R N I N G ! Never install or use a damaged Li-Ion battery ! W A R N I N G ! Never short circuit the Li-Ion battery.
  • Page 16: Connecting Wires

    Never install or use a battery which appears to be damaged! 4 . 3 . 2 CONNECTING WIRES To prevent malfunction before first use, every LITE BLOX is beeing shipped deactivated from factory (0V between the poles)! Use appropriate wire for the connection wires to prevent overheating and unnecessary losses.
  • Page 17: Battery Use

    BATTERY...
  • Page 18 (LB-digit-digit-X-X) Minus pole terminal (electrical mass/body) Electric specifications of the LITE BLOX Plus pole terminal 5 | B A T T E R Y U S E L I T E W E R K S G M B H | + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 |...
  • Page 19: Charging Rate

    PULSE (10s)* 30 A 50 A 70 A Make sure to recharge your LITE BLOX if the state of charge drops below 0% MAX CONTINUES* (see Smartphone App), in case of an undervoltage shutdown and in case of RECOMMENDED** extended sitting periods with activated consumers (GPS, Alarm, Keyless-Go...) Connect the charger to your LITE BLOX as described in 4.3.3...
  • Page 20 If for example the LITE motor. In order to be able to draw a current BLOX suffers from over-temperature, from the LITE BLOX after this event, it has to the temperature value on the main be reactivated via the LITE BLOX Remote page of the LITE BLOX Remote app will app by pressing the ‘Reset Error’...
  • Page 21 The sitting time of the LITE BLOX depends on its deactivation status as well corresponding values. gassing or fire. Therefore, an instant cut as on the bluetooth connection status.
  • Page 22 Due to the internal power consumption by the BMS, the remaining capacity also has a limit of: If the OEM battery is beeing replaced against a LITE BLOX, make sure to ! W A R N I N G ! programm it to your vehicles ECU in a qualified workshop for immaculate If not recharged up to min.
  • Page 23 LI TE BLOX „REMOTE“ APP Our LITE BLOX app is available for download, to be run on Android (Play Store) or iOS (Apple Store). Make sure to activate „bluetooth & „location services“ before first use! Google Play Store Apple Store...
  • Page 24: Start Page

    Enter the 6-digit password (in the packaging box as The Login offers an access to the professional well as on the bottom of your LITE BLOX) and press BMS-settings for service and authorized personnel ‘OK’. The device is now connected, enabling full such as LITE BLOX retailers or service partners.
  • Page 25: Status Display

    STATUS DISPLAY On the main screen of the APP the display elements that showing the status of the LITE BLOX can be found. The box shaped element at the top gives a graphical feedback of the LITE BLOX’s SOC in %. The round shaped display element is the ampere meter indicating the current drawn from or supplied to the LITE BLOX.
  • Page 26 On the right there also is a button with the text ‘Reset Error’. This button must be pressed in order to be able to use the LITE BLOX after a cut off. 5 | B A T T E R Y U S E L I T E W E R K S G M B H | + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 | I N F O @ L I T E B L O X .
  • Page 27 FIRMWARE UPDATE At the top left corner of the main page, a To trace the operational parameters volt- The behaviour of the LITE BLOX in terms of The LITE BLOX’s BMS functions and fea- tures are menu-button can be found. By pressing age, current, temperature and SOC, the app switching-events (I.K.O.S., A.V.A.T.
  • Page 28: Device Information

    Voltage, temperature and service before changing the stock configuration as data of the LITE BLOX to the server of the current shut offs this might lead to shutdown during operation! customer service. This way it is provided that...
  • Page 29 CAN-BUS (MS-version only) CAN Baud Rate = 1Mbaud No CAN termination inside of the Battery CAN Com only ON with Input on 0X300 CAN Speed and CAN IDs are configurable (5.6.12.) E C U 2 B M S 1 4 V B M S 1 4 V 2 E C U I D = 0 X 3 0 0 / C A L I B R A T E F I D = 0 X 3 0 1 / C A L...
  • Page 30 P I N N a m e D e s c r i p t i o n [0-1] Warnlevel Killswitch input enables the LITE BLOX when connected to ground [0-1] Warnlevel Killswitch output Transmits 12 Volt signal to shut down ECU, in...
  • Page 31: Wiring Harness

    5 . 8 . 2 WIRING HARNESS 5 | B A T T E R Y U S E L I T E W E R K S G M B H | + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 | I N F O @ L I T E B L O X .
  • Page 32 KILL-SWITCH STATES Killswitch circuit closed, LITE BLOX is activated and engine is running Killswitch circuit open, LITE BLOX is deactivated and engine is shut off 5 | B A T T E R Y U S E L I T E W E R K S G M B H | + 4 9 ( 0 ) 7 5 3 3 / 9 9 2 9 0 0 0 |...
  • Page 33: Inspection And Cleaning

    Consider replacing the Li-ion battery with a new one if you note either of the following conditions: The battery loses charging when not beeing connected or when I.K.O.S. activated (the self-discharge of a LITE BLOX battery is <3% per month). The charging time from 0% to 100% increases significantly. GENERAL INFORMATION...
  • Page 34 STORAGE Follow the storage instructions in this manual to optimize the lifespan of the Li- ion battery during storage. If these instructions are not followed and the Li-ion battery has no charge remaining when it is checked, consider it to be damaged.
  • Page 35 For the case that you need your LITE The transport of a LITE BLOX Li-ion battery is listed as hazard class UN3480 (class 9). For BLOX to be repaired or if you no longer want to keep transport over water, air and land, the packaging group PI965 Section II is to be applied.
  • Page 36: 0 | T R O U B L E S H O O T I N G

    Attachcharger Senddatavia Does Does Connectwith SEND toLITEBLOX, Wait till L I T E B L O X smartphone smartphon thecharger TELEMETRY over5%? pressCHARGE viaAPP. charger I S N O T e connect? charge? DATA. OVERRIDE. signals „FULL“. W O R K I N G . Press Pleasecontact RESETERROR...
  • Page 37: Warranty And Liability

    LITEWERKS grants a 5 years limited warranty for damages caused by manufacturing defects starting at the time of delivery. WARRANTY Register online: https://en.liteblox.de/gtc/warranty/ Damages caused by manufacturing defects do not include damage resulting from (a) general wear and tear, (b) short circuit, (c) overcharging, (d) deep discharging, (e) overheating of LITEWERKS products (f) installation of the LITEWERKS product by persons un- skilled to work with electro-technical devices or components, (g) any other wrongful use contrary to the LITEWERKS’s user manual or the safety instruction, (h) any use contrary to the product...

This manual is also suitable for:

Lb14 seriesLb20 seriesLb28 series

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