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Dear Customer,
We from Shenzhen Ocean power food technology Co., ltd. would like to send you our
sincerely wishes and thanks for purchasing one of our soft ice cream machines.
To be able provide our customers with the best possible service we added ISO 9000 and
ISO 14000 into our own quality and environmental system since 2000-07-11.
In addition to the norms from the ISO we also seriously follows the directives of CB and
CQC for the manufacturing of this machine.
Shenzhen Oceanpower food technology co., ltd.
Add: Block C & D, 7 & 8/F, Bldg F3.8, Tian'an CyberPark,
Chegongmiao, Futian District, Shenzhen, China
Post: 518040
Tel: +86-755-83300666 (100 Lines) ext 8908
Direct nr: +86 755 838 769 86
Fax: +86-755-83300726/727/728
http://www.oceanpower.com
http://www.chinafoodol.com
Oceanpower carries out a continuing research, toward further development and
improvement; therefore, the information found in the manual is subject to change without
further notice.
All technical data, pictures and drawings contained in this manual are not binding on the
manufacturer, nor can the manufacturer be held liable for any modifications to the
machine in whole or in part.
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Table of Contents
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Summary of Contents for Oceanpower OPF138
- Page 1 Fax: +86-755-83300726/727/728 http://www.oceanpower.com http://www.chinafoodol.com Oceanpower carries out a continuing research, toward further development and improvement; therefore, the information found in the manual is subject to change without further notice. All technical data, pictures and drawings contained in this manual are not binding on the manufacturer, nor can the manufacturer be held liable for any modifications to the machine in whole or in part.
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Page 2: Table Of Contents
INDEX ....................4 ONVENTIONAL SYMBOLS ..........................4 AFETY CHAPTER 1, GENERAL INFORMATION ......5 1.1 G .................... 6 ENERAL INFORMATION 1.1.1 Announcement....................6 1.1.2 Information to the user..................6 1.2 I ................6 NFORMATION ABOUT THE MACHINE 1.2.1 General data ...................... 6 1.2.2 Machine assembly identification................ - Page 3 CHAPTER 5, TROUBLESHOOTING GUIDE....... 24 5.1 P ... 25 ROBLEMS THAT MAY OCCURS DURING OPERATION AND SUGGESTED SOLUTIONS 5.1.1 Frozen cylinder phenomena................25 5.1.2 Operation conditions that will result in “AUTO”-protection......25 5.1.3 The machine do not start.................. 26 5.1.4 The machine do not stop automatic during AUTO condition.
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Page 4: Conventional Symbols
Oceanpower are seriously concerned about the safety of the operator, and therefore only personal with adequately knowledge’s about our product should be assigned to operate the machine. -
Page 5: Chapter 1, General Information
Chapter 1, General information... -
Page 6: General Information
Oceanpower recommends that high quality ice cream mixes should always be used, like Oceanpower ice cream powder mixes. It is also possible to use other brands, but if so, please make sure that the mixes been made by high quality raw materials or ingredients from reliable or trustworthy suppliers. -
Page 7: Machine Assembly Identification
Control panel Emergency switch Discharge door Drip pan Drip tray Caster-swivel Swivel caster – (front) rigid (rear) Picture 1 ( OPF138/136) Hopper Cover assembly Control panel Emergency switch Discharge door Drip pan Drip tray Caster-swivel Swivel Caster – (front) -
Page 8: Emergency Stop Demonstration
1.2.3 Emergency stop demonstration： Picture 3 schematic picture of emergency switch Emergency switch button—the motor will stop immediately after the emergency switch been switched to “off ”position. During maintenance and adjustment use the emergency switch in order to prevent the machine from starting unexpectedly. The left position is “on”, the right position is “off ”. -
Page 9: Discharge Door Assembly
1.2.4 Discharge door assembly Picture 4: Schematic picture of the door assembly Item Name Quantity Item Name Quantity Hand screw Center draw valve Distribution handle Center draw valve O- ring(φ33×3.1) Distribution lever O-ring(φ105×5.7) Pivot pin Discharge door body Draw valve O-ring(φ33×3.1) Pivot pin nut Draw valve Design cap... -
Page 10: Technical Features
1.2.5 Technical features MODEL OPF138 OPF136 OPF130 HOURLY OUTPUT(liter) TANK CAPACITY(liter) 6.5×2 6.5×2 6.5×2 FLAVOURS 2+mixed 2+mixed 2+mixed volt 220V 220V 220V ELECTRICAL cycles 50/60HZ 50 HZ 50/60HZ POWER phase INSTALLED POWER(KW) CONDENSER REFRIGERANT WEIGH IN Gross Width DIMENSIONS Depth... -
Page 11: Chapter 2, Installation
Chapter 2, INSTALLATION... -
Page 12: Room Conditions
2.1 Room conditions The room used for the operation of the OPF soft ice cream machine must be able to provide air that can circulate freely, to prevent over-heating. Therefore the distance to the machine must be at least 200 mm to the closest wall. The space were the machine is located should be kept clean, in order to prevent dust or other particles to be sucked into the machine by its fan. -
Page 13: Accessories Installation
2.4 Accessories installation IMPORTANT: Remember to clean the soft ice cream machine and its parts, according to chapter 4.2, before using the machine the first time. 2.4.1 Beater and Discharge door installation Put a thin layer of lubricant on the end section of the steel shaft as showed in the picture and pull on the ripple seal ring. -
Page 14: Installation Of Drip Tray, Drip Pan And Air Tube
2.4.2 Installation of drip tray, drip pan and air tube Drip tray holder 1. Attach the drip tray holder on its anchor points. 2. Insert the drip tray into its holder. Drip tray Warning: Be careful when handling the Front desk Anchor point drip tray holder, since sometimes it can Picture 12: the drip tray. -
Page 15: Chapter 3, Operating Instruktion
Chapter 3, OPERATING INSTRUKTION... -
Page 16: The Machine Controls
3.1 the machine controls 1. Display of the motors current 2.clean button 3.stop button 4. Button for automatic operation 5. Button for manual operation 6. Indicator for cleaning condition (green） 7. Indicator for refrigeration condition (blue） 8. Indicator for STOP condition (red） 9. -
Page 17: Starting The Machine
• Pour 3 L drinkable clean water into a clean container. • Add 1kg Oceanpower soft ice cream powder slowly while stirring the mix until it is totally dissolved. • Let the mix rest for 15 minutes, the effect will be better if the mix is stirred during the rest. -
Page 18: Starting The Production
3.2.2 Starting the production, First choose the desired hardness level of the product by adjust the value shown in the hardness indicator window. NOTE: if you are unsure what value on the hardness is best for your mixture, start with a hardness level of 4 since this is a middle value. -
Page 19: Chapter 4, Cleaning And Sanitizing
Chapter 4, CLEANING AND SANITIZING... -
Page 20: Washing And Sanitizing
• The temperature of the water used during cleaning, should never exceed 40 ºC since it may cause damage to the plastic parts and seal in the machine. INFO: To prepare Oceanpower sanitizing solution you need to: • Fill a 5 L container with water. -
Page 21: Sanitizing And Cleaning Of The Machine
4.3 Sanitizing and cleaning of the machine During the cleaning and sanitizing process, the usage of Oceanpower sanitizer powder is recommended to ensure that the machine and its components will be properly sanitized. If other products are used, please consult with our local distributor or contact OP directly if there is none present, to ensure the safety of you and your consumers/costumers. -
Page 22: Disassembling, Cleaning And Sanitizing Of The Discharge Door
4.4 Disassembling, cleaning and sanitizing of the discharge door Warning: before disassembling the discharge door, remember to stop and unplug the machine. 1. Pull down all the distribution handles, so they are in distribution position. 2. Unscrew the four hand screws (1) and remove the discharge door from the machine. -
Page 23: Disassembling, Cleaning And Sanitation Of The Of The Beater Assembly
4.5 disassembling, cleaning and sanitation of the of the beater assembly After the discharge door been removed, then it is possible to remove the beater assemble from the machine. 1. Pull out the beater assemble and remove the ripple seal ring. 2. -
Page 24: Chapter 5, Troubleshooting Guide
Chapter 5, TROUBLESHOOTING GUIDE... -
Page 25: Problems That May Occurs During Operation And Suggested Solutions
5.1 Problems that may occurs during operation and suggested solutions 5.1.1 Frozen cylinder phenomena. INFO: The frozen cylinder occurs when there is ice formation in the cooling cylinder; this results in that the resistance on the beater and the motor become too larger for the machine to handle and may cause serious damage to the machine. -
Page 26: The Machine Do Not Start
• The voltage is above 242 V, high-voltage protection. • The compressors temperature is high, then PTC protective device will stop the compressor, to let it cool down for 10 minutes. NOTE: the machine can be returned into normal operating condition manually by pressing the Stop button. -
Page 27: Ice Cream Comes Out Behind The Discharge Door
Adjust the hardness value. Follow the instruction provided together with ice cream mixture. Consult with your local distributor or contact Oceanpower if none is available. Never start distribution ice cream before the cooling cycle is finished and the compressor and motor stops and the motors current drops down quickly to zero. - Page 28 2. Follow the mixing rate according to the manufacturer. 3. Try to always use fresh mix.
- Page 29 Appendix A Electric connection chart...
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