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TYCROP QuickPass QP300 Setup Manual

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QuickPass Top Dresser
Setup Manual
P/N: 60041009R04

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  • Page 1 QuickPass Top Dresser Setup Manual P/N: 60041009R04...
  • Page 2 TYCROP Manufacturing Ltd. Rosedale, British Columbia, V0X 1X0, Canada www.tycropturf.com Copyright © 2004 TYCROP Manufacturing Ltd. All rights reserved Manual Number: 60041009 Printed in Canada, October 27, 2011 All information, illustrations, and specifications in this manual are based on the latest information at the time of publication.

  • Page 3: Table Of Contents

    How to Change an Outside Tire ..............21 How to Change an Inside Tire ............... 21 How to Upgrade the Honda Engine Fuel Tank to the TyCrop 9L Fuel Tank ... 21 How to Remove the Old Tank ................ 21 How to Install the New Tank ................
  • Page 4 TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 26: Rear hopper wall ..................12 Figure 27: Folds in hopper wall face outside ............12 Figure 28: Install end caps ..................13 Figure 29: Remove hopper mounting bolts from chassis ........13 Figure 30: Install left and right hopper walls ............

  • Page 5: Setup Instructions

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Setup Instructions : If the QuickPass will be used without an MPORTANT attachment, you must connect the two quick couplers at the rear of the QuickPass to complete the hydraulic circuit. How to Set Up the Chassis 1.

  • Page 6: Qp300 Only

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 6: Install metering bar sticker Figure 4: Install bolt and lock washer through gate- adjusting arm QP300 Only 11. Place the gate metering bar on the outside of the Install the tow vehicle hydraulic option or the Honda mounting bracket and install two 6.25 x 25 mm (¼...

  • Page 7: Figure 7: Decal Placement

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual 7. Install the four 9.4 x 25 mm (⅜ x 1 in) tank mounting bolts. Install the rear ones first and then the front. Use the supplied washers and nylon locking nuts. Position the tank to ensure that the hood does not come in contact with the front hopper wall when opening and closing.

  • Page 8: Figure 10: Connect Hydraulic Hoses To Ports

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual 17. Loosely install the hood stop adjuster plate (supplied with the Honda engine) to the QuickPass using the four bolts you just removed. Bring the hood into the covering position, line up the male and female ends, and tighten (Figure 12).

  • Page 9: How To Install The Tow Vehicle Hydraulic Option

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 13: Schematic of hydraulic connections for Honda engine How to Install the Tow Vehicle Hydraulic Option 1. Mount the weight case onto the hitch, straddling the four tabs. Use the supplied bolts and nylon locking nuts (Figure 14).

  • Page 10: Figure 15: Attach Pogo Stick On Hitch

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 15: Attach pogo stick on hitch Figure 16: Connect return hose and hydraulic fitting 3. Place the six weights into the weight case. Install the 9. Attach the ‘Item-2’ return hose and the ‘Item-1’...

  • Page 11: Figure 17: Schematic Of Hydraulic Connections For Weight Case

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 17: Schematic of hydraulic connections for weight case Setup Instructions Page 7...

  • Page 12: How To Install The 2 Way Switch Option

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual 3. Install the solenoid valve bank assembly onto the rear How to Install the 2 Way Switch Option of the weight case. Use four 6.25 mm (¼ in) washers 1. Remove and discard the existing hose that runs from between the weight box and the valve acting as a port ‘CF’...

  • Page 13: Figure 21: Schematic Of On/Off Pendant Switch And Hydraulics

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 21: Schematic of on/off pendant switch and hydraulics 6. Install the return hose (with the one-way check valve) 10. Install the ‘Item-2’ hose to the side of the tee fitting on onto the side of the tee fitting coming from the side of the top side of the valve bank.

  • Page 14: Figure 22: Loosen Hose At End Of Tee Fitting On 'B' Port

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual 21. Slide the gray solenoid wiring harness and both the pressure and return hoses through the black protective hose sheath. Pull the hose sheath towards the front of the weight case. 22. Re-attach the pressure and return hoses onto the side of the weight case with the hydraulic line clamps.

  • Page 15: Figure 23: Schematic Of Electrical Components

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual : Always remove the ARNING pendant switch cord or disconnect the power supply when the QuickPass and the tractor are not in use. Otherwise, the tractor battery will lose power. Figure 23: Schematic of electrical components...

  • Page 16: How To Install The Quickpass 300 Red Hopper

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual How to Install the QuickPass 300 Red Hopper 1. Remove all four hopper walls from the crate. 2. Remove the left and right hopper wall mounting bolts and washers from the chassis (Figure 24).

  • Page 17: How To Install The Quickpass 450 Yellow Hopper

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual finger-tight. Install bolts from the inside of the hopper facing out. NOTE – Ensure that the hopper assembly is lined up properly. You may have to adjust all four walls to line up the bolt holes.
  • Page 18 TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual them finger-tight (Figure 33). Install bolts from the inside of the hopper facing out. NOTE – Ensure that the hopper assembly is lined up properly. You may have to adjust all four walls to line up the bolt holes.

  • Page 19: How To Install The Hopper Insert

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 34: Install two rear end caps Figure 36: Install mirror assembly on front right side 11. Align the hopper walls and tighten the bolts. of hopper 12. Tighten all sixteen 6.25 mm (¼ in) Phillips pan-head corner bolts and nylon locking nuts.
  • Page 20 TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual 5. Center punch, then drill out the holes using a 7 mm (9/32 in) drill bit. 6. Repeat on the opposite side of the hopper. 7. Attach the skirt rubbers and the skirt bars to both the right and left side extensions, using 6.25 x 25 mm...
  • Page 21 TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 41: Install center insert assembly NOTE – The hopper insert may also be used as a removable kit by unfastening the bolts securing it to the hopper wall when used with a brush attachment.

  • Page 22: Maintenance Instructions

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Maintenance Instructions How to Change the Belt Assembly 1. Clean all material out of the hopper and remove the spreading attachment. 2. Remove the two bolts holding the main hydraulic motor to the side of the QuickPass and pull the motor from its mounting position (Figure 42).
  • Page 23 TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual Figure 47: Pull rollers out of belt Figure 45a: Remove entire tensioner assembly 10. Slip the belt up and off the cartridge. To prolong the 7. Tip the cartridge up on one side. It should balance, but...
  • Page 24 TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual 15. Slide the front idler roller under the belt. Place a spacer collar on each end of the shaft of the roller. NOTE – Measure both ends of the shaft to ensure that the roller is centered.

  • Page 25: How To Change Tires

    How to Upgrade the Honda Engine Fuel 4. Remove the six wheel bolts on the flat tire. Tank to the TYCROP 9L Fuel Tank 5. Hoist or jack the QuickPass until the tire is off the How to Remove the Old Tank floor or ground.

  • Page 26: How To Install The New Tank

    TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual How to Install the New Tank 1. Install the new fuel tank bracket (item1) onto the Honda Engine using two flathead M8 - 1.25 x 40 bolts and two #8 flat washers. Ensure Loctite-262 is used with each of the bolts.

This manual is also suitable for:

Quickpass qp450

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