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JANUS INTERNATIONAL GROUP LLC
135 JANUS INTERNATIONAL BLVD.
TEMPLE, GA 30179
PHONE 770-562-2850 / FAX 770-562-1991
www.janusintl.com
2000 INSTALLATION GUIDE
810014-0001
Rev. Date: 5/27/2020
O & M Manual
IMPORTANT INFORMATION
JANUS INTERNATIONAL DOORS MUST BE INSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL
PRODUCT SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY AND INSTALLATION EQUIPMENT. CAREFULLY READ
INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES, WARNINGS, CAUTIONS, AND
NOTES BEFORE ATTEMPTING TO INSTALL DOOR. JANUS INTERNATIONAL CORPORATION WILL NOT WARRANTY OR ACCEPT
1
RESPONSIBILITY FOR DOORS NOT INSTALLED PER THESE INSTALLATION INSTRUCTIONS.
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Summary of Contents for Janus 2000
- Page 1 O & M Manual IMPORTANT INFORMATION JANUS INTERNATIONAL DOORS MUST BE INSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCT SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY AND INSTALLATION EQUIPMENT. CAREFULLY READ INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES, WARNINGS, CAUTIONS, AND NOTES BEFORE ATTEMPTING TO INSTALL DOOR.
- Page 2 CONFUSED BY INSTALLATION PROCEDURES OUTLINED IN THESE INSTALLATION INSTRUCTIONS DO NOT ATTEMPT TO INSTALL DOOR ASSEMBLY. IMMEDIATELY CONTACT DOOR SUPPLIER WITH QUESTIONS/CONCERNS. JANUS INTERNATIONAL DOORS MUST BE INSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCT SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY AND INSTALLATION EQUIPMENT.
- Page 3 4, FIGURE 1 TO FAMILIARIZE YOURSELF WITH COMMON PARTS OF ROLLING SHEET DOOR ASSEMBLY. DOOR ASSEMBLIES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT TIME OF ORDER. JANUS INTERNATIONAL WILL NOT BE HELD RESPONSIBLE FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER.
- Page 4 DOOR ASSEMBLY & GENERAL PART DESCRIPTIONS FIGURE 1: DOOR ASSEMBLY & GENERAL PART DESCRIPTIONS GENERAL BILL OF MATERIALS ITEM DESCRIPTION / PART NUMBER ITEM DESCRIPTION / PART NUMBER ITEM DESCRIPTION / PART NUMBER 12" Spiral Barrel LH Comm. Bracket Comm. Slide lock Comm.
- Page 5 HEADROOM/SIDEROOM DIMENSIONAL REFERENCES HORIZONTAL HEADROOM FIGURE 2: HEADROOM REQUIREMENT CHART HEADROOM REQUIREMENT OPENING VERTICAL HORIZONTAL HEIGHT HEADROOM HEADROOM THRU 8'-0" 20" 20" VERTICAL OVER 8'-0" HEADROOM 21" 21" THUR 10'-0" OVER 10'-0" " 21" THRU 14'-0" OVER 14'-0" 22" 22" THRU 20'-0"...
- Page 6 STEP 1: WALL OPENING ► Check wall opening width and height and verify these measurements against size of door to be installed. ► Verify that jambs are plumb. ► Check floor and header for level. ► Check for adequate side clearance at jambs and clearance above and at sides of header. Check vertical and horizontal headroom requirements.
- Page 7 STEP 3: COMMERCIAL BRACKETS TO GUIDES POSITION BRACKET 2" FROM TOP OF GUIDE TO TOP OF BRACKET COMMERCIAL BRACKET " FLAT WASHER " - 20 x " CARRIAGE BOLTS " - 20 SERRATED HEX NUT ► Attach commercial brackets to guides, locating top surface of bracket 2"...
- Page 8 DOOR FALLS, SERIOUS INJURY OR DEATH AND/OR DAMAGE TO DOOR CAN RESULT. NOTE : DOOR ASSEMBLES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT TIME OF ORDER. JANUS INTERNATIONAL WILL NOT ASSUME RESPONSIBILITY FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER.
- Page 9 " " " - 14 X 1" TEK SCREW CURTAIN CURTAIN " " OPENING WIDTH + 5". FIGURE 8: STEEL JAMBS " " " X 1- " WEDGE BOLT 4" CURTAIN CURTAIN " " OPENING WIDTH + 5". FIGURE 9: CONCRETE / MASONRY JAMBS "...
- Page 10 GUIDE MOUNTINGS (CONTINUED) " LOCK NUT " FLAT WASHER "FLAT WASHER -16 X 1- HEX-HEAD BOLT FIGURE 11: BRACKETS MOUNT TO STEEL JAMBS VIA MOUNTING PLATES NOTE: DOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE JAMBS. ALL FASTENERS ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY INTO A STRUCTURAL MEMBER OR SURFACE.
- Page 11 STEP 5: TENSIONER END ► With arrow pointing toward wall rotate Release arm forward to release tension. Slide tensioner over axle,until approximately 2-7/8" of axle is outside of tensioner. Allow release arm to rotate back to holding position. See Figure 12. ►...
- Page 12 STEP 7: REDUCED CHAIN DRIVE END ► Fasten 63 tooth cast ring gear to drum using three (3) each 3/8" - 16 x 1-1/2" grade 5 hex bolts and 3/8" lock washers ► Install two (2) each 3/8" - 16 x 1" square head setscrews in the threaded holes in the cast axle support bracket. These will be tightened against the axle later.
- Page 13 WARNING! BEFORE LIFTING DOOR INTO POSITION, ASSURE THAT ALL SET SCREWS ARE TIGHTENED TO ADEQUATELY SECURE AXLE SUPPORTS AND TENSIONER. FAILURE TO SECURE WILL RESULT IN FALLING PARTS, WHICH WILL LEAD TO SERIOUS INJURY OR DEATH. STEP 9: LIFTING DOOR ASSEMBLY ►...
- Page 14 STEP 11: PUSH-UP NON-TENSIONER END ► Attach stamped axle support to door bracket using two (2) 3/8" - 16 x 3/4" grade 5 hex bolts, (2) 3/8" lock washers and (2) 3/8" flat washers. FIGURE 17: PUSH-UP NON-TENSIONER END " FLAT WASHER "...
- Page 15 STEP 13: ELECTRIC DRIVE END ► Attach stamped axle support to door bracket using two (2) each 3/8 "- 16 x 3/4" grade 5 hex bolts, 3/8" lock washers and 3/8" flat washers. FIGURE 19: " FLAT WASHER ELECTRIC DRIVE END "...
- Page 16 STEP 15: HEAD STOPS ► Slide headstop from outside of each guide. ► Secure each headstop to guide with a COMMERCIAL 3/8" - 16 x 1/2" hex bolt and a 3/8" lock washer. HEAD STOP HEAD STOP HOLDER " LOCK WASHER "...
- Page 17 STEP 18: CHECK DOOR OPERATION ► Cycle door by raising and lowering door to its fully closed and fully opened position. ► Set limits of electrically operated doors at this time. ► Evaluate spring tension. If adjustments to spring tension are required, Proceed To Step 19 NOTE: BEFORE CYCLING DOOR TO TEST DOOR OPERATION,ASSURE THAT ALL FASTENERS AND SET SCREWS ARE TIGHTENED AND SECURING ALL COMPONTS.
- Page 18 ► Janus International requires the following product safety/labels to be in place and/or installed to fully complete installation. ► Any case where product safety labels are missing or damaged, contact Janus International immediately to obtain replacements.
- Page 19 OPTIONAL PANTHEON INSTALLATION NOTE: CONNECTING THE MANUAL RELEASE CABLE TO DIVE IS TO BE DONE BEFORE DOOR IS INSTALLED ► Remove the knurled split nut. ► Pull ring on spring loaded pin and twist to disengage auto (electric mode. ► Uncoil the manual release cable and insert the free end of the cable into the threaded recess where the knurled split nut was removed ►...
- Page 20 All repairs, part replacements or adjustments must be made by trained rolling door technicians to place rolling sheet door assembly back into service. It is MANDATORY that all Janus International door technicians and other technicians, installers and future maintenance staff comply fully with all safety information, procedures, and instructions contained in this manual.
- Page 21 VISUAL INSPECTION Guides: • Guide fasteners must be present and secured in each existing hole/slot provided with fasteners supplied by Janus International. • Guides must not be bent, crushed, or damaged in a way that binds the curtain and/or bottom bar assembly at any portion of travel.
- Page 22 135 JANUS INTERNATIONAL BLVD. TEMPLE, GA 30179 PHONE 770-562-2850 / FAX 770-562-1991 www.Janusintl.com...
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