Ingersoll-Rand Thermo King TracKing Installation Manual
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Ingersoll-Rand Thermo King TracKing Installation Manual

Ingersoll-Rand Thermo King TracKing Installation Manual

Cellular for thermo king trailer units
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Installation Manual
TracKing™ Cellular
For Thermo King Trailer Units
TK 56096-11-IM (Rev. 0, 07/15)

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Summary of Contents for Ingersoll-Rand Thermo King TracKing

  • Page 1 Installation Manual TracKing™ Cellular For Thermo King Trailer Units TK 56096-11-IM (Rev. 0, 07/15)
  • Page 3 Installation Manual TracKing™ Cellular For Thermo King Trailer Units TK 56096-11-IM (Rev. 0, 07/15) © Copyright 2015 Thermo King Corp., Minneapolis, MN, U.S.A.
  • Page 4 TracKing Cellular Release History Released (07/15)
  • Page 5 Introduction This manual was written to assist with the installation and activation of Thermo King TracKing Cellular components onto Thermo King trailer units. Due to its complexity, you should not attempt this installation unless you: • Are an experienced mechanic.

  • Page 6: Table Of Contents

    Table of Contents Safety Precautions ..........5 FCC STATEMENT .

  • Page 7: Safety Precautions

    Safety Precautions symbol appears next to a point that is particularly important: DANGER: Addresses a circumstance that, if encountered, will lead to death or serious injury WARNING: Addresses a circumstance that, if encountered, might lead to death or serious injury. CAUTION: ddresses a circumstance that, if encountered, may cause damage to equipment or minor injury.

  • Page 8: Fcc Statement

    FCC STATEMENT Statement According FCC part 15.19 FCC identifier has to be on the equipment This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 9: Installation Tips

    Installation Tips Antenna Installation Radio Expansion Board (REB) Installation Install the antenna and bracket per the instructions for your particular unit. CAUTION: When working with electronic circuits that contain microprocessors, always wear an electrostatic discharge (ESD) • Be sure the washer is installed next to the nut as shown in the wrist strap.

  • Page 10: Precedent Units Step 1 - Datalogger Configuration Procedures

    Precedent Units Step 1 - Datalogger Configuration Procedures Configuration Procedures Software Requirements Before installing the Radio Expansion Board (REB) and related Software Requirements components, use your ThermoServ software and download the data from the TK datalogger. SR4 - minimum BA10 or higher 1.
  • Page 11 Precedent Units Step 1 - Datalogger Configuration Procedures From ThermoServ home page, click “Data Loggers” Fill in information Click “Send Text Header” Next, click Dattalogger Configuration”...

  • Page 12: Precedent Units Step 2 - Antenna And Battery Installation

    Precedent Units Step 2 - Antenna and Battery Installation Antenna Installation and Cable Routing Battery Installation and Harness Routing 1. Open all unit doors and access panels. 5. Place the battery onto the battery bracket mounting studs and secure with the four supplied M5 flat washers and M5 locking nuts. Tighten 2.
  • Page 13 Precedent Units Step 2 - Antenna and Battery Installation...

  • Page 14: Precedent Units Step 3 - Reb Installation

    Precedent Units Step 3 - REB Installation REB Installation Battery Harness Installation 2. Connect the battery harness 4-pin connector to the 4-pin connector CAUTION: When working with electronic circuits that contain (BVP-01, BVN-01) on the REB. microprocessors, always wear an electrostatic discharge (ESD) wrist strap.
  • Page 15 Precedent Units Step 3 - REB Installation...

  • Page 16: Precedent Units Step 4 - Door Switch (Option)

    Precedent Units Step 4 - Door Switch (Option) Door Switch Harness Installation 1. Inside the control box: • Connect the 10-pin REB harness connector to RJ5 on the REB module. • Locate the 3-pin Door Switch connector (DS-01, DSP-01, CHDS-01). Unplug the connectors and reconnect the REB 3-pin harness door switch connectors (DT04-3P, DT06-3S) between the two open connectors.
  • Page 17 Precedent Units Step 4 - Door Switch (Option)

  • Page 18: Precedent Units Step 5 - Fuel Level (Option)

    Precedent Units Step 5 - Fuel Level (Option) IMPORTANT: All electrical splice connections of the UFLS harness must be made with crimp and solder style connectors with separate heat shrink tubing. DO NOT burn the heat shrink. If the heat shrink is burnt, charred, or has bubbles from overheating, the wire connections mus be removed and redone correctly.
  • Page 19 Precedent Units Step 5 - Fuel Level (Option)

  • Page 20: Precedent Units Step 6 - Configuration Procedures

    Precedent Units Step 6 - Configuration Procedures Configuring Fuel Tank NOTE: An additional harness (41-9171 sold separately) is required to connect the REB and use TDAC. 1. Reinstall the unit’s negative battery cable. Configuring Door Switch 2. At the unit, go to Guarded Access Menu. NOTE: The Guarded Access Menu is not available if the engine is 1.
  • Page 21 Precedent Units Step 6 - Configuration Procedures Enable Unit for Remote On/Off Commands WiFi Configuration (Option) 1. At the unit, go to Guarded Access Menu. If REB has the WiFi option, refer to Radio Expansion Board (REB) Diagnostic Manual (TK 55065) for further information. NOTE: The Guarded Access Menu is not available if the engine is running.

  • Page 22: Sb Units Step 1 - Datalogger Configuration Procedures

    SB Units Step 1 - Datalogger Configuration Procedures Units With SR3 Controller Configuration Procedures Before installing the Radio Expansion Board (REB) and related Software Requirements components, use your WinTrac software and download the data from the TK datalogger. SR3 - minimum D010 - recommend D030 or higher Send a Text Header to the HMI CargoWatch and SR2/3 ServiceWatch.
  • Page 23 SB Units Step 1 - Datalogger Configuration Procedures Text Header...

  • Page 24: Sb Units Step 2 - Antenna Installation

    SB Units Step 2 - Antenna Installation NOTE: These antenna instructions are for 3. Clean plastic bulkhead with isopropyl alcohol wet wipes (203-498) and wipe dry. SB-30 Series Units using the REB and RAZOR modules. IMPORTANT: For maximum bond strength the ideal tape application is accomplished when temperature is between 2.07 to 2.95 C (70 to 100 F) and the bond is allowed to cure for 72 hours.
  • Page 25 SB Units Step 2 - Antenna Installation NOTE: Two styles of antennas and brackets are used. Install the antenna and bracket in your kit as shown in the illustration.

  • Page 26: Sb Units Step 3 - Reb And Battery Installation

    SB Units Step 3 - REB and Battery Installation NOTE: These procedures are for SB-30 series Battery and Harness Installation units with factory installed SR-3 Controller 6. Gain access to the road side condenser shelf and install the provided using REB modules. bolt plate.
  • Page 27 SB Units Step 3 - REB and Battery Installation...

  • Page 28: Sb Units Step 3A - Reb And Battery Installation (Sr2 To Sr3)

    SB Units Step 3a - REB and Battery Installation (SR2 to SR3) These procedures are for SB-30 series units Back-up Battery and Harness Installation that were converted from SR2 to SR3 controller 6. Gain access to the road side condenser shelf and install the provided using the REB module.
  • Page 29 SB Units Step 3a - REB and Battery Installation (SR2 to SR3)

  • Page 30: Sb Units Step 3B - Units With Sr2 Or Sr3 (W/Razor)

    SB Units Step 3b - Units with SR2 or SR3 (w/Razor) These procedures are for SB-30 series units HMI Harness Pin Number TracKing Harness with SR2/SR3 Controller using Razor modules. TXD3 RXD3 TracKing Module Installation DPD3 1. Open the control box door and install the TracKing mounting plate onto 4.
  • Page 31 SB Units Step 3b - Units with SR2 or SR3 (w/Razor)

  • Page 32: Sb Units Step 3C - Units With Thermoguard (Non Sr2)

    SB Units Step 3c - Units with ThermoGuard (non SR2) These procedures are for SB-30 series units TracKing Comm. Port Pin No. Location with ThermoGuard Controller & DAS using TXD3 Port 3 Razor module. RXD3 Port 3 TracKing Module Installation 5.
  • Page 33 SB Units Step 3c - For Units with ThermoGuard (non SR2)

  • Page 34: Super Ii Units Step 1 - Datalogger Configuration Procedures

    Super II Units Step 1 - Datalogger Configuration Procedures These procedures are for Super II series units with ThermoGuard Controller & DAS (non-SR2) using Razor module. Configuration Procedures Before installing the TracKing Module and related components, use your WinTrac software and download the data from the TK datalogger. 1.
  • Page 35 Super II Units Step 1 - Datalogger Configuration Procedures Text Header...

  • Page 36: Super Ii Units Step 2 - Antenna Installation

    Super II Units Step 2 - Antenna Installation These procedures are for Super II series units with ThermoGuard Controller & DAS (non-SR2) using the Razor module. Antenna Installation and Cable Routing 1. Open all unit doors and access panels. 2. Mount the antenna to the antenna bracket with the provided washer and nut and tighten securely.
  • Page 37 Super II Units Step 2 - Antenna Installation...

  • Page 38: Super Ii Units Step 3 - Tracking Module And Harness Installation

    Super II Units Step 3 - TracKing Module and Harness Installation These procedures are for Super II series units 5. Locate the DAS 35-pin connector, remove it from the DAS module and disassemble as shown. Add a terminal to the Xwake wire and insert it with ThermoGuard Controller &...
  • Page 39 Super II Units Step 3 - TracKing Installation...

  • Page 40: Tracking Verification Procedures

    TracKing Verification Procedures Checking the Installation 1. Login to the TracKing new unit install site using a TracKing supported browser (Internet Explorer 10 or 11, Mozilla Firefox or Google Chrome). a. Website: www.tktracking.com b. Enter username: newunit1@thermoking.com c. Password: Newunit1 (Case Sensitive - Must use upper case N) d.
  • Page 41 TracKing Verification Procedures (continued) 2. To find a unit: b. Type in unit GSM/mobile number in search field and hit enter or click on the search icon. a. Once logged in, click on vertical blue bar to open Vehicle Selection Window.
  • Page 42 TracKing Verification Procedures (continued) c. Place a check mark in the box of the highlighted GSM/Mobile 3. This will update the TracKing list and show the selected vehicle. number and then click the confirm Tracking List icon. 4. Verify TracKing unit operation. NOTE: If needed, see REB Diagnostic Manual 55065 for further diagnosing details.
  • Page 43 TracKing Verification Procedures (continued) 5. Once unit has been verified, complete the Activation/Deactivation form located on InfoCentral and email to trackingactivations@thermoking.com...
  • Page 44 BLANK PAGE...
  • Page 47 Its world class brands include Thermo King, the leader in transport temperature control and Trane, a provider of energy efficient heating, ventilating and air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes. ©2008 Ingersoll-Rand Company Printed in U.S.A. on Recycled Paper...

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