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T.J.M. T13 Outback Frontal Protection System Fitting Instructions Manual

For toyota landcruiser 200 series 2007+

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Product:
Vehicle:
Part No.
070SB13R82A
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
 Read instructions fully before commencing fitment.
 Estimated Fitting Time: 4hrs
 Left hand and Right hand components are determined as seated in
the vehicle.
Check for (and remove) any build up in all captive nuts fitted to the
FPS.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
1. If any product or part of a product manufactured by TJM is found to be defective during a period of three (3) years after the date of
purchase, TJM shall repair (at TJM's discretion) the defective product or part.
2. Any defect in a product distributed by TJM, but not manufactured by TJM, shall be dealt with in accordance with, and to the extent of,
the warranty offered by the manufacturer of that product.
3. TJM does not warranty that the products manufactured by it comply with the laws of the place where those product are purchased or
used. It is the sole responsibility of the purchaser to ascertain whether products being purchased, or the affixation of those products to
any other object, comply with local laws.
4. Except to the extent described in this warranty, TJM shall not be liable for any other claims, including claims arising from incorrect
fitment, product or vehicle modification, faulty design, the use of the product on any indirect special or consequential damage or injury to
any person, company or other entity.
5. Modification or alteration to any product manufactured by TJM to enable fitment in conjunction with other vehicle accessories or
modifications (e.g. lift kits) will void any warranty claims.
For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia
File: F-1434.docx
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Toyota LandCruiser 200 Series 2007+
Dia. (mm)
5
6
8
10
12
Page 1 of 18
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Warranty
wide.
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
11/12/2013

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Summary of Contents for T.J.M. T13 Outback Frontal Protection System

  • Page 1 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002 Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those specified by the V.F.P.S.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide. File: F-1434.docx Page 2 of 18 11/12/2013...
  • Page 3: Parts List

    FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A ITEM Part ITEM Part Description Description Number Number PARTS LIST BOLT KIT Outback FPS F-1656 10g x 3/4" Philips Head Screw K0734 Chassis Mount / Winch Frame...
  • Page 4 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A Remove (& retain) the clips (7) securing the front plastic cover panel. Remove (& retain) the front plastic cover panel. Remove (& retain) the screws (3) along the top of the grille.
  • Page 5 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 11. Remove (& retain) the upper bumper support & OE fasteners (indicated). 12. Locate the fasteners securing the indicated plastic air-guides to the vehicle.
  • Page 6 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 16. Remove (& discard) the front intrusion beam & mounting brackets from the front of the chassis & lower bumper retainers. 17. Remove (& retain) the tow lugs (discarding the fasteners).
  • Page 7: Threaded Rod

    FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 23. Position the chassis rail mounting block RHS SHOWN in the chassis rail (as shown), through the rectangular opening. Ensure the grooves machined into the chassis rail mounting block align with the outside walls of the chassis rail &...
  • Page 8 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 28. Secure both sides of the chassis mount in RHS SHOWN place to the captive studs, using M10 x 1.25 nyloc nuts (6) & 3-hole spacer plates (2).
  • Page 9 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 32. Position the chassis mount brace on the chassis mount as shown & secure it in place, using M10 x 1.25 x 30mm hex screws (4) M10 x Ø30mm flat washers (8) &...
  • Page 10 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 39. Trim the LHS plastic inner guard as shown. LHS SHOWN 40. Trim the RHS plastic inner guard in line with RHS SHOWN the bottom of the radiator support panel.
  • Page 11 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 43. Treat the exposed raw surfaces with a rust RHS SHOWN preventative. Step 44 only applies if no headlight washers are to be installed. Otherwise, proceed to step 45.
  • Page 12 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 50. With the OE underbody guard situated between the underbody guard cover & the winch frame, position the underbody guard STEP 50.1 cover on the winch frame as shown &...
  • Page 13 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 53. Fit the fairlead cover plate to the FPS, using M8 x 1.25 x 20mm hex bolts (2), M8 x Ø19mm flat washers (4) & M8 nyloc nuts (2).
  • Page 14: Led Wiring

    FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 58. Repeat the previous two steps for the opposite side of the FPS. 59. Adjust the fog-lights so that they are positioned in the center of the pressing &...
  • Page 15 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 67. Position the headlight trim as shown, then RHS SHOWN loosely secure it in place, using 10g x 3/4" screws (5), 3/16" x Ø3/4" flat washers (5) &...
  • Page 16 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 75. With the assistance of another person, carefully lift the FPS into position on the chassis mount & secure the FPS in place, using M12 x 1.25 x 40mm hex bolts (6),...
  • Page 17 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 82. Position the wing brace as shown & secure RHS SHOWN it in place at the indicated locations, using M8 x 1.25 x 25mm hex bolts (6), M8 x Ø19mm flat washers (12) &...
  • Page 18 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota LandCruiser 200 Series 2007+ Part No. 070SB13R82A 92. Ensure that all of the relevant wiring looms are connected & check that the indicators, park lights, winch, fog-lights, etc are functioning correctly.