Summary of Contents for INELCO GRIDERS Ultima-Tig-Cut
- Page 1 INELCO GRINDERS A/S ULTIMA-TIG-CUT TRANSLATION OF THE ORIGINAL USER MANUAL Ultima-Tig-Cut Inelco Grinders A/S, Industrivej 3, DK-9690 Fjerritslev, Denmark Web: www.inelco-grinders.com E-mail: info@inelco-grinders.com...
- Page 2 2006/42/EU, EMC-directive 2014/30/EU and RoHS2 directive 2011/65/EU. Authorized to create the technical file: Anders Thy, Industrivej 3, DK-9690 Fjerritslev ULTIMA-TIG-CUT is developed and produced according to the following international norms: EN 12100:2010, EN 50581:2012, EN 61029-1: 2009+A11,...
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Page 3: Table Of Contents
INELCO GRINDERS A/S ULTIMA-TIG-CUT Contents General machine description ....................4 What is included ........................4 Operational elements ......................5 Initial operation and transport ....................5 Safety procedures ........................ 6 Fastening of the electrode in the electrode holder ..............6 Setting the grinding angle ..................... 6 Electrode cutting ........................ -
Page 4: General Machine Description
The ULTIMA-TIG-CUT can be used in a room with an ambient temperature of 0° C to +40° and a relative humidity of up to 50% at 40° C and 90% at 20° C. The machine are tested acc. protection class IP21. -
Page 5: Operational Elements
IMPORTANT: The ULTIMA-TIG-CUT cannot run without grinding liquid! The ULTIMA-TIG-CUT grinder does not contain grinding liquid on delivery. Before starting the machine the first time, mount the supplied dust collectors and fill extra grinding liquid from the bottle provided through the tube until the correct liquid level has been reached (please see mark on the inspection cover frame). -
Page 6: Safety Procedures
INELCO GRINDERS A/S ULTIMA-TIG-CUT 5. Safety procedures Never use the product if the grinding disc is damaged Use only diamond discs recommended by Inelco Grinders A/S Use the product only when all parts of the chamber is mounted ... -
Page 7: Electrode Cutting
INELCO GRINDERS A/S ULTIMA-TIG-CUT After the tungsten electrode is inserted in the electrode holder, it is inserted in the angle adjust unit until the electrode almost touches the diamond disc. Start the machine at the on/off switch and turn the electrode holder in a calm and steady pace and with light pressure until the electrode holder cannot go further in. - Page 8 INELCO GRINDERS A/S ULTIMA-TIG-CUT Place the electrode holder in the stick-out on the cutting console and tighten the electrode by turning the electrode holder. Mount the clamp for the correct electrode diameter in the Pickup (6) by pushing in the back part of the Pickup and using your fingers to screw the clamp in.
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Page 9: Maintenance
9. Maintenance The ULTIMA-TIG-CUT must always have sufficient grinding liquid, in order to secure an optimum collection of dust and cooling of the grinding process. A mark on the glass frame of the grinding chamber indicate the correct amount of grinding liquid (measured while the grinder is off). - Page 10 Reset the service counter by turning on the grinder and pressing and holding the pushbutton for 5 seconds. Clean the Ultima-TIG-CUT thoroughly each time the grinding disc is replaced, when the dust collector is full, or earlier if necessary. Perform cleaning as mentioned above.
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Page 11: Replacement Of The Grinding Disc
INELCO GRINDERS A/S ULTIMA-TIG-CUT Please ensure that the person cleaning the ULTIMA-TIG-CUT wears the appropriate safety gear e.g. rubber gloves and protection glasses. It can be difficult to remove the grinding dust from the aluminum parts without damaging the parts;... -
Page 12: Field Of Application
Safety protected with protective earth. Directive 2006/95/EU 14. Training No special education is required to operate the ULTIMA-TIG-CUT. However, persons who are to operate the ULTIMA-TIG machine should read the instruction manual thoroughly beforehand and to have received basic training in use of the machine. -
Page 13: Spare Parts Overview
INELCO GRINDERS A/S ULTIMA-TIG-CUT 16. Spare parts overview Pos. Item No. Description Pos. Item No. Description 75522500 Drain/filling pipe 44520004 Tightening screw 44490901 Frame 40310404 Pointed screw M4x6 44490700 Plastic Inspection Cover 44470124 Rubber pack 44520009 Packing ring f. insp.cover... - Page 14 INELCO GRINDERS A/S ULTIMA-TIG-CUT Pos. Item No. Description 75520023 Electrode holder 75494500 Liquid container W95/1-45 Pos. Item No. Description 44520106 Rod for length stop 44520107 Arm for length stop 44520109 Brass pin f. length stop 41110605 Nut M6 44493210 Screw BT16P M4x16...
- Page 15 INELCO GRINDERS A/S ULTIMA-TIG-CUT Pos. Item No. Description 44520060 Deburring block 44520031 Cutter console 44520047 Guide f. elektrode holder 44520048 Locknut 44520004 Tightening screw 44470124 Rubber (membrane) 44520027 Bronze bearing Outward 40310404 Pointed screw M4x6 44520070 Hub for arm Cut...
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Page 16: Working Table
INELCO GRINDERS A/S ULTIMA-TIG-CUT Pos. Item No. Description 75500170 Pickup 44525158 Clamp Cut. Ø0,8 44525171 Clamp Cut. Ø1,0 44525162 Clamp Cut. Ø1,6 44525172 Clamp Cut. Ø2,0 44525164 Clamp Cut. Ø2,4 44525173 Clamp Cut. Ø3,0 44525165 Clamp Cut. Ø3,2 44525174 Clamp Cut. Ø4,0 Pos. -
Page 17: Accessories
75491305 Grinding Liquid conc. 4,5 L Tap for 5 L canister 44491225 AutoGrind for automated grinding on the Ultima-Tig-CUT can be retrofitted. Ask your dealer for more information. Inelco Grinders A/S, Industrivej 3, DK-9690 Fjerritslev, Denmark Web: www.inelco-grinders.com E-mail: info@inelco-grinders.com...