Condor GLW 4-S Series Operating Instructions Manual
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Condor GLW 4-S Series Operating Instructions Manual

Base load changeover controller
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CONDOR
Operating Instructions
Base load changeover controller
GLW 4 and GLW 4-S..
Please observe the safety instructions in Chapters 2 and 4.2!
Author: Udo Ehlen PM-DT
Document version: 00 - 3.00
File: Bedienungsanleitung_GLW4_200960_06 2020_UE
Part Nos.: 237 761 (GLW 4); 255475 (GLW 4-S); 255482 (GLW 4-SK)
Date: 08/07/2020
Condor Pressure Control GmbH
Phone +49 (0)25 87-89-0
info@condor-cpc.com
1 / 28
Warendorfer Str. 47-51
Fax
+49 (0)25 87-89-599
www.condor-cpc.com
D-59320 Ennigerloh/Germany
08.07.2020

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Summary of Contents for Condor GLW 4-S Series

  • Page 1 Author: Udo Ehlen PM-DT Document version: 00 - 3.00 File: Bedienungsanleitung_GLW4_200960_06 2020_UE Part Nos.: 237 761 (GLW 4); 255475 (GLW 4-S); 255482 (GLW 4-SK) Date: 08/07/2020 Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 1 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com...

  • Page 2: Table Of Contents

    PC interface Technical data Conformity Terminal connection diagram GLW 4 Terminal connection diagram GLW 4-S Terminal connection diagram GLW 4-SK Programming example Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 2 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com 08.07.2020...

  • Page 3: Introduction

    As soon as several compressors are installed in a compressed air network, it is advisable to add a higher-level base load changeover controller for regulation. For many years, this control was provided by CONDOR type GLW 16 and the GLW 4 (with many extended functions such as a timer, ball valve, base load/load changing etc.) has been on the market since June 2004.

  • Page 4: Identifying Instructions In The Operating Instructions

    If there are some instructions and information that you cannot find in this operating manual, please ask the manufacturer, Condor Pressure Control GmbH (for address see p. 21). Condor Pressure Control GmbH accepts no liability arising from a failure to comply with the operating instructions.

  • Page 5: Additional Documents

    All special compressor data is programmed in ‘profiles’. The internal timer can control up to six different profiles. It is not yet necessary to connect the compressed air network for programming. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 5 / 28 Warendorfer Str.
  • Page 6 All settings are separately switchable! Free programming of a potential-free changeover contact as an alarm output. GLW 4 from CONDOR PRESSURE CONTROL GMBH provides an electronic solution of a base load changeover controller for a maximum of four compressors. The GLW 4 has to be clipped on to a 35mm-wide top-hat rail conforming to the standard DIN EN 50022.

  • Page 7: Hardware

    The internal pressure sensor is approved for the measurement range 0...16 bar. The terminal polarity must be observed when connecting to an external pressure transducer. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 7 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com...

  • Page 8: Remote Release Input (Glw 4: I51; Glw 4-S And Glw 4-Sk: X2-4)

    Furthermore, an error message is generated when the respective switch-off pressure is exceeded as soon as the monitoring time has elapsed and the alarm relay is activated in the menu (ON). Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 8 / 28 Warendorfer Str.

  • Page 9: Timer

    (e.g. for weekend shutdown) while the compressors are switched off. This reduces the energy costs caused by leaks in the compressed air network. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 9 / 28 Warendorfer Str.

  • Page 10: External Pressure Measurement (Glw 4: P+ / P-; Glw 4-S And Glw 4-Sk: X2-10 And 11)

    The password can be changed in General Settings and is recommended only with due care. A reactivation can only be carried out by CONDOR WERKE Gebr. Frede GmbH & Co. KG. After the supply voltage has been connected the CONDOR logo appears (there is a brief acoustic...

  • Page 11: Getting Started

    5.2 Front view After Type GLW 4 has been switched on, the CONDOR logo appears with the type designation GLW 4 and a specifica- tion of the V1.00 software version. The main status display appears as soon as any one of the three buttons is pressed.

  • Page 12: Main Menu

    Pressing the arrow buttons moves you through the main menu. As soon as the OK button is pressed, you enter the selected sub-menu or confirm the selected setting. 5.3.1 Menu: Main menu Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 12 / 28 Warendorfer Str.

  • Page 13: Operating Hours

    When the operating voltage is connected (usually 230V-AC), only the selected profile is processed without the timer. The GLW 4 switches off as soon as the operating voltage is connected (usually 230V-AC). Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 13 / 28 Warendorfer Str.

  • Page 14: General Settings: Alarm Pressure, Alarm Time, Alarm Relay

    After the load change time has elapsed and the upper switch-off threshold has been reached, the order of the compressors changes. The ‘On’ setting triggers an immediate load change, without reaching the upper switch-off threshold. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 14 / 28 Warendorfer Str.

  • Page 15: Menu: General Settings

    5.5.8 Menu: General settings Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 15 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com D-59320 Ennigerloh/Germany 08.07.2020...

  • Page 16: Timer Program

    Switching to a profile (P1 to P6) in General Settings, ‘Operating mode profiles’ switches off the timer function and only the selected profile is executed. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 16 / 28 Warendorfer Str.

  • Page 17: Menu: Timer Program

    5.6.1 Menu: Timer program Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 17 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com D-59320 Ennigerloh/Germany 08.07.2020...

  • Page 18: Profile Selection

    If the OFF setting is selected, load change only occurs after the upper switch-on time has been reached. Please note that the load change time is only the time in which the compressor is ac- tuated! Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 18 / 28 Warendorfer Str.

  • Page 19: Monitoring Time

    If the network pressure is still below the set alarm level after the monitoring time has elapsed (or above the upper switch-off threshold), the alarm output is acti- vated. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 19 / 28 Warendorfer Str.

  • Page 20: Menu: Profile 1 To Maximum Profile

    5.7.4 Menu: Profile 1 to maximum Profile 6 Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 20 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com 08.07.2020 D-59320 Ennigerloh/Germany...

  • Page 21: Power-On Delay

    (GLW 4: e.g. termi- nals 11/12/14 for Compressor 1 and terminals 21/22/24 for Compressor 2). For questions and technical problems please contact: Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 21 / 28 Warendorfer Str.

  • Page 22: Terminal Assignment Glw

    V24 interface, which allows PC programming of the set values and much more besides. The interface is fitted with a protective cap. This function is not yet active in the software version V1.01. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 22 / 28 Warendorfer Str.

  • Page 23: Technical Data

    DIN EN 60 999 Max. connection cross-section 2 x 2.5 mm 2x 1.5 mm stranded wire DIN 46 228-1/-2/-3/-4 Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 23 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com D-59320 Ennigerloh/Germany 08.07.2020...

  • Page 24: Conformity

    Low Voltage Directive 73 / 23 / EEC EN 60204-1 (1997) We want you to work only with products that are state of the art. We therefore reserve the right to make technical changes. Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 24 / 28 Warendorfer Str.
  • Page 25 13 Terminal connection diagram GLW 4 Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 25 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com D-59320 Ennigerloh/Germany 08.07.2020...

  • Page 26: Terminal Connection Diagram Glw 4-S

    14 Terminal connection diagram GLW 4-S Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 26 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com 08.07.2020 D-59320 Ennigerloh/Germany...

  • Page 27: Terminal Connection Diagram Glw 4-Sk

    15 Terminal connection diagram GLW 4-SK Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 27 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com D-59320 Ennigerloh/Germany 08.07.2020...

  • Page 28: Programming Example

    16 Programming example For questions and technical problems please contact: Condor Pressure Control GmbH Phone +49 (0)25 87-89-0 info@condor-cpc.com 28 / 28 Warendorfer Str. 47-51 +49 (0)25 87-89-599 www.condor-cpc.com 08.07.2020 D-59320 Ennigerloh/Germany...

This manual is also suitable for:

Glw 4Glw 4-skGlw 4-s

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