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IZIP Tricruiser
Rear-end Assembly Replacement
Required Tools:
•
8mm box wrench
•
10mm box wrench
•
17mm box wrench
•
5mm Allen wrench
•
Phillips-head screwdriver
•
Needle-nose pliers
•
Scissors or diagonal cutters
Preparation:
Quick reference:
1. Remove the basket and fenders.
2. Remove the battery.
3. Break the front-rear transfer chain master link and remove the chain.
4. Open the controller compartment and disconnect the motor. Cut any cable ties holding the motor wire to the
frame.
5. Remove the seatpost, then flip the tricycle upside-down.
a) Remove the basket from
the rear of the trike, using
an 10mm box wrench and
a Phillips-head screwdriver.
b) Remove the fenders
from the trike, using an
8mm box wrench and a
Phillips-head screwdriver.
1
2
1
2
4
3
Customer Support: 1-800-377-4532
Revised: June 15, 2012 9:04 AM
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Table of Contents
Summary of Contents for Accell Currie Tech IZIP Tricruiser
- Page 1 IZIP Tricruiser Rear-end Assembly Replacement Required Tools: • 8mm box wrench • 10mm box wrench • 17mm box wrench • 5mm Allen wrench • Phillips-head screwdriver • Needle-nose pliers • Scissors or diagonal cutters Preparation: Quick reference: 1. Remove the basket and fenders. 2.
- Page 2 Step 2 Remove the seat and seat post assembly. Step 3 Locate the front-rear “transfer chain”. It is the middle of the three drive chains. Locate the master link, then using a pair of needle-nose pliers, slide off the slotted faceplate Step 4 a) Locate the controller compartment, located under the battery.
- Page 3 Step 5 a) Remove the battery from the tricycle. b) Flip the tricycle upside down. It should rest on the top of the seat tube (where the seat post was inserted previously), and on the handlebars. Be careful not to damage any handlebar-mounted accessories like the brake levers or throttle.
- Page 4 Step 3 The front and rear sections of the tricycle are now free to slide away from each other. Be careful when removing the rear end, as it is heavy. Re-assembly: Quick reference: 1. Slide the new rear assembly into the main frame. 2.
- Page 5 Step 2 Find the front-rear transfer chain you removed in the preparation section of this guide. Wrap the chain around the two free cogs, then re-assemble the master link. Close the master link with a pair of needle-nose pliers. Adjust the tension of the transfer chain by sliding the rear end towards or away from the main frame; when properly adjusted the chain should have about 1/8in (3mm) of vertical play.
- Page 6 Step 5 Route the wire from the motor to the controller compartment, securing it to the frame as before with zip-ties. Plug the motor into the controller, then close the controller compartment. Customer Support: 1-800-377-4532 Revised: June 15, 2012 9:04 AM...
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