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OPERATION MANUAL
UCHIDA YOKO CO., LTD., TOKYO, JAPAN
Jul 14, 2011 USA

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Summary of Contents for UCHIDA AeroCut

  • Page 1 OPERATION MANUAL UCHIDA YOKO CO., LTD., TOKYO, JAPAN Jul 14, 2011 USA...
  • Page 2 • Use machine only after reading the "Safety Instructions" given below carefully. • These safety instructions are given to ensure that the machine will be used safely and properly and to prevent operators from sustaining harm and injuries. SAFETY INSTRUCTIONS Definition of Symbols and Notes In this manual the following names and signs stand for possible dangers.
  • Page 3 SAFETY INSTRUCTIONS Explanations of the illustrations used in the Safety Instructions are given as follows: Danger 1. Don't open the cover of the equipment. There is a danger of receiving an injury or electric shock. 2. Turn off the power supply beforehand when attaching or detaching the perforating blade.
  • Page 4 Caution 1. Don't put a hand into the cover or a clearance between parts. There is a danger of receiving an injury. 2. Don't bring a hand, face, hair, sleeves of clothes and the like close to the rotating parts of the machine. There is a danger of receiving an injury. 3.
  • Page 5 Introduction Read this "Operation Manual" carefully before use. In particular, be sure to read "Safety Instructions" (page 2 to page 3) to ensure that the machine will be used properly. Keep the manual at an appointed place with care so that it may be accessible whenever necessary.
  • Page 6: Table Of Contents

    Contents 1. Before use............................6 (1) Description and quantities of accessories ................... 6 (2) Exterior features .......................... 7 (3) Installation ........................... 9 2. Operating instructions ........................11 (1) Checks before use ........................11 (2) Setting of stacker........................11 (3) Waste box setting ........................12 (4) How to attach the business card stacker.
  • Page 7: Before Use

    1. Before use (1) Description and quantities of accessories 1pc. Electric power cord 0.08” X 1pc. Hexagonal wrench Tweezers 1pc. 1pc. Waste ejector Instruction manual 1pc. Waste box 1pc. 1pc. Paper guide (Large) 5pc. Paper guide (Small) 6...
  • Page 8: Exterior Features

    (2) Exterior features 1. Name of parts 1. Stacker 6. Slitter 2. Touch Panel 7. Feed Table 3. Crease Depth Adjustment Dial 8. Slant Adjustment Dial 4. Waste Box 9. Perforator 5. Safety Cover 10. Caster 7...
  • Page 9 2. Electric-power-related points The electric power switch and the inlet are located inside the machine, below the feed table. ① When it is set at “I”, the power is turned on. Power switch ② When it is set at “O”, the power is turned off. Plug in the electric power cord here.
  • Page 10: Installation

    (3) Installation machine installation method Please be sure to LOCK a caster brake after making it move to the target position, when installing a machine. Unlock Lock Caution When you install a machine, please install to a place with no dust, and the place which is not influenced with a liquid.
  • Page 11 3. How to remove accessories ① Remove the chute screws. ② Lift the chute and take out the waste box. ③ The accessory case is inside the waste box. Screws Chute Caution Power it off. Otherwise, Waste box Injury could occur. 10...
  • Page 12: Operating Instructions

    2. Operating instructions (1) Checks before use Check the following before operation. ① Is the electric power turned off? ② Is the feed table set? ③ Is the stacker set? ④ Is the electric power cord plugged in? ⑤ Is the waste box set? (2) Setting of stacker Paper Guide (Large) Indentation...
  • Page 13: Waste Box Setting

    (3) Waste box setting ① Set the waste box under the stacker. Chute Waste box Caution Power it off. Otherwise, Injury could occur. (4) How to attach the business card stacker. ① Hang the business card stacker on Paper ejection port of Stacker panel. ②...
  • Page 14: Paper Setting

    (5) Paper setting ① Press SET to lower the feed table. ② Separate the sheets of paper well and place them on the feed table. ③ Fix the paper with the small paper guides. ④ Make sure that the paper stack does not exceed the MAX label. MAX Label Paper Guide (Small) Caution...
  • Page 15: Paper Slant Adjustment

    (6) Paper slant adjustment ① When the printing is tilted, turn the dial as shown in the drawing below to make it straight. ② Turning the dial counter-clockwise will tilt the paper to the right, whereas turning it clockwise will tilt the paper to the left. (7) Crease depth adjustment ①...
  • Page 16: How To Attach The Perforator

    (8) How to attach the perforator ① Power it off. ② The perforator is stowed below the feed table. ③ Detach the gear cover located at the paper exit and attach the perforator. ④ The gear cover can be attached where the perforator was initially placed. ⑤...
  • Page 17: How To Adjust The Perforation Location

    (9) How to adjust the perforation location ① When using the perforator, the screen will display where to fix the perforator, as shown below. ② Set the lower blade to the right end of your desired scale and fix it. ③...
  • Page 18: How To Adjust The Depth Of Perforation

    (10)How to adjust the depth of perforation ① Change in the paper thickness, recommend you adjust the depth of Perforation. ② Loosen both lock levers, move adjustment levers; Up=Shallow Down=Deep ③ Lock position by tightening lock lever. shallow height adjustment lever Deep lock lever Caution...
  • Page 19: Operational Method

    3. Operational method (1) Basic operation ① Turning the power on. ② Slitter initial location movement (When turning the power on initially and after adjusting the head location) ③ Format selection/free entry, user program retrieval, etc. ④ Slitter and table setting ⑤...
  • Page 20: Format Selection

    (3) Format selection ① Press PRESET. Operation Screen ② Select the paper type to be used. Return to Paper Selection Operation Screen Screen ③ Select the cutting pattern. Move to Cutting Pattern Confirmation Screen Confirm cutting pattern and move to Operation Screen Cutting pattern switching Cutting Pattern Selection Screen...
  • Page 21 ④ Cutting pattern content confirmation and partial correction Press A through N to make corrections. O,P and M are automatic calculations. It is possible to enter in inches up to the 3rd decimal place. Number of pieces in the depth direction Number of pieces in the feeding direction Confirm cutting pattern...
  • Page 22: Free Entry

    (4) Free entry ①Press MANU SET. Operation Screen ② The operation is almost the same as (3)-④. Move to User Program Retrieval Screen Move to User Program Save Screen Confirm cutting Cutting Pattern pattern and move to Operation Screen Correction Screen Return to Operation Screen It turns automatically into...
  • Page 23: User Program Registration

    (6) User program registration ① 50 user program can be registered. ② Press the button in which you wish to make a registration. Move to the previous 10 program Move to the next 10 program User Program Return to Cutting Pattern Selection Screen Correction Screen ③...
  • Page 24: Setting Of Slitter And Feed Table

    (7) Setting of slitter and feed table ① By pressing SET, the feed table will be lowered to the bottom dead point and the slitter will move to the operating position. ② The display will change from SET to START upon completion. Operation Screen (8) Operation number cancellation...
  • Page 25: Manual Operation

    (9) Manual operation ① Press MANUAL. Operation Screen ②Use it when operating manually. The feeder will rotate in The guillotine will reverse operate once. The feeder will rotate. Feeder speed The creaser will Fast/Slow switching operate once. Manual Operation Screen Return to Operation Screen Move to Adjust Screen...
  • Page 26: Speed Change

    (10) Speed change ① Press SPEED from the Operation Screen. Operation Screen ② There are eight feeding speed levels. The currently selected speed level is inverted to black. Thick paper should not be fed at higher speeds. Please slow the speed down if sheet stops with noise associated.
  • Page 27: Cut Mark On/Off Selection

    (11) Cut mark on/off selection Select C/MARK ON to use cut marks. Select Operation C/MARK OFF for not Screen using cut marks. (12) Automatic operation ① Set the number of sheets for operation. The machine will automatically stop on reaching the set number.
  • Page 28: Instructions For Use

    4. Instructions for use (1) If the machine stops during operation ① If the machine stops during operation due to an error such as a paper jam and overloading, paper may still be left in the machine. ② In such a case, the paper must be removed by manual operation, as continuing to operate it may cause a mechanical failure ③...
  • Page 29: If Paper Scrap Remains On The Machine

    (2) If Paper scrap remains on the machine ① If paper scrap remains behind Stacker panel. If paper scraps remain in the Crease part of machinery, turn off the machine and open the stacker panel by removing thumb screw on both sides of the Stacker Panel. Pick up paper scraps with Tweezers and take them away.
  • Page 30: Details Concerning Errors

    (3) Details concerning errors ① Paper size error Correct the paper size to fit in the value range below. ② Final cutting measurement error Correct the final cutting measurement to exceed the value specified below. ③ Cutting measurement error Correct the cutting measurement to fit in the value range below. The maximum value is subject to change depending on the entered paper size.
  • Page 31 ⑥ Top margin error Correct the top margin to fit in the value range below. ⑦ Back margin error Correct the back margin to fit in the value specified below. ⑧ Perforation location error Correct the paper size to fit in the value range below. ⑨...
  • Page 32 ⑪ Perforation location warning Correct the perforation location to fit in the value range below. The maximum value is subject to change depending on the entered paper size. ⑫ Leading edge margin and cut mark margin warning Correct the measurement so that the leading margin becomes larger than the cut mark margin.
  • Page 33 ⑯ Timeout error 2 Paper did not pass through within a set time period. Remove the paper remaining inside the machine. ⑰ Overload error 1 Cutting or creasing did not complete within a set time period. Remove the paper remaining inside the machine. ⑱...
  • Page 34 Paper length variation or double feed detection error Paper lengths vary. Check the paper. Slitter units positioning error Slitter position is out of valid range. Check paper size and input data. Serial communication error Communication with the touch panel is not possible. Turn off the power, and turn it on again after 5 seconds or longer.
  • Page 35: If The Cut Measurement Does Not Match The Input Value

    (4) If the cut measurement does not match the input value ① If Measurement A is different: When the input value is 0.200” and the actual cut measurement is 0.175”, input +0.025”; input -0.040” when the actual cut measurement is 0.240”.
  • Page 36: Product Specifications

    5. Product specifications Specifications Slitter 4 sets (6 slitter blades) Creaser 1 set (5-level manual crease depth adjustment) Perforator 2 sets Number of guillotine or creasing MAX48times / sheet 8.25” (A4 short) ~14.375” (B3 short) Paper size (depth direction) 8.25”(A4 short) ~20.500” (B3 long) Paper size (feed direction) Finish size MIN1.97”W×2.165”D...
  • Page 37 ①Paper size ②Finish size ③Limitations ④Cut mark size and position ⑤Crease limitations (Max. four times) 36...
  • Page 38: Equipment, Electric Circuit And Parts

    6. Equipment, Electric circuit and parts 37...
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  • Page 41: Ordering Consumables, Etc

    7. Ordering consumables, etc. When ordering consumables or parts, be sure to specify the machine model. 40...
  • Page 42 If this “Operation Manual” is stained or lost, make contact with the distributor or our salesman or customer service section to ask for a new operation manual after making sure of its contents. UCHIDA YOKO CO., LTD. 41...

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