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Rev. 1.1
Operating Manual
Digital Multi-Purpose Controller
Article Number:
NOTE
Please read this Operating Manual carefully before first using the device and strictly adhere
to the instructions!
This device may only be worked with and worked on by persons who are familiar with this
Operating Manual and the current regulations for industrial safety and accident prevention.
Keep this Operating Manual at a safe place close to the device!
Digital Multi-Purpose Controller 97TS500R
97TS500R
The instructions must be available at all times!
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 20
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Summary of Contents for Walther 97TS500R
- Page 1 Operating Manual and the current regulations for industrial safety and accident prevention. Keep this Operating Manual at a safe place close to the device! The instructions must be available at all times! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 2: Table Of Contents
Control of Spindle Valve with Encoder ........................ 15 6.4.1 Connecting the Device (see Fig. 6.0) ......................15 6.4.2 Program Selection ............................. 15 6.4.3 Setting the Manual /"Purge" Dosing Cycle: ....................15 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... - Page 3 Spare Parts and Accessories..........................19 Limited Warranty ..............................19 Troubleshooting .............................. 20 10.1 General Information ............................20 10.2 Customer Service / Support..........................20 10.3 Fault Recovery ..............................20 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
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Page 4: Ec Declaration Of Conformity
Hockenheimer Straße 3 D- 76726 Germersheim Description Digital Multi-Purpose Controller, Article Number 97TS500R We declare that the product is in accordance with the following relevant regulations: EMC Directive 2014/30/EU, dated 26 February 2014 The following harmonized European Standards have been applied: DIN EN ISO 12100 Safety of machinery;... -
Page 5: Introduction
Please instruct the operating personnel on the respective measures to be taken against the occurrence of mechanical, hydraulic, pneumatic and electric / electronic residual energies. 3.3 Safety Instructions Walther Systemtechnik cannot be made liable for damages to persons or property resulting from incorrect use of devices. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de –... -
Page 6: Correct Use
Using unsuitable materials and media. 3.6 Warranty According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtechnik GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded); or according to the conditions of the manufacturer. -
Page 7: Description Of Function
50% relative humidity at 40°C (104°F) Timer 0.008-60.000 seconds Cycle operation Timer-operated, step-operation, rinsing Repeat tolerance +/- 0.001% Cycle speed 900 cycles/minute 20 x 4 display segments Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 8: Start-Up Of Operation
Foot switch bushing Setup-/Memory button Main socket Display I/O connection Air outlet (uncontrolled) Compressed air inlet Compressed air controller Additional compressed air outlet Air outlet (controlled) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 9: Setup Instructions
4. Press mode button (2) and button "Set" (3) at the same time until "VALVE" is displayed in the upper right corner of the display, as shown in Fig. 3.0. Fig. 3.0 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 10: Program Selection
6. Use the mode button (2) to get into the “TIMED MODE”. 7. The dosing device has now been set for a repetition of the time cycle. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91... -
Page 11: Control Of Nozzle
4. Push mode button (2) and "Set" button (3) at the same time until "SPRAY" appears in the upper right corner of display. Fig. 5.0 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 12: Program Selection
9. If the device is in "INTERRUPT" mode (step-operation), push foot switch and hold until dosing cycle has finished. Let foot switch go in order to interrupt the dosing cycle and push again in order to reactivate. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91... -
Page 13: Control Of Standard Ts5000 Rotary Pump
5. Press mode button (2) and "Set" button (3) at the same time until "PUMP" appears in the upper right corner of the display. Fig. 7.0 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 14: Program Selection
11. If the device is in "INTERRUPT" mode (step-operation), push foot switch and hold until dosing cycle has finished. Let foot switch go in order to interrupt the dosing cycle and push again in order to reacti- vate. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 15: Control Of Spindle Valve With Encoder
17. Hold the “Set” button (3) for two seconds for saving the data. 18. Hold the foot switch in order to activate the manual cycle. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de... -
Page 16: Setting The Automatic Dosing Cycle
2. Press mode button (2) and "Set" button (3) simultaneously to reset the counter. 3. Hold the “Set” button (3) for two seconds to exit the Setup-display. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91... -
Page 17: Change Display For Pressure Units (See Fig. 9.0)
Fig. 10.0 6.8 Setting of Multiple Shots: Up to ten individual or sequential shots can be stored in the 97TS500R. The sequential mode is activated in numerical sequence. 1. Follow the steps in paragraphs 6.1.2 (Program Selection) and 6.1.4 (Setting of Automatic Dosing Cycle) in order to set the dispensing in the desired programs. -
Page 18: Operation
Note: At the end of each cycle, pin 3 will be grounded. Please make sure the external device (your machine that controls the dispenser/controller) has the same ground as the 97TS500R controller. To initiate a dispense cycle with Voltage During Cycle = GROUND... -
Page 19: Maintenance And Disposal
Please refer to info@walther-2000.de for information about spare parts and accessories for 97TS500R. 9.4 Limited Warranty WALTHER warrants this product to the original purchaser for a period of two (2) years from date of purchase to be free from material and workmanship defects but not normal wear-and-tear, abuse and faulty installa- tion. -
Page 20: Troubleshooting
Increase dispensing time Inconsistent dispensing Air bubbles in adhesive De-air material Dispensing time is too low Increase dispensing time Dispense needle started to clog Replace needle Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...