Contents User information ....................8 Purpose of this operating manual ..................8 Storing the operating manual ....................8 Locational information in this operating manual ..............8 Illustrations used ........................9 Terms used ..........................9 Safety instructions ................... 10 Action-related safety instructions and important information ..........10 2.1.1 Action-related safety instructions ................
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Contents Operating the hydraulic control block (using the control panel) .......... 50 5.4.1 Electrohydraulic control block ................. 50 Fork tines ..........................51 Cutting bar ........................... 51 Cutting knives ........................51 Push-off system – mechanical .................... 51 Push-off system – hydraulic ....................51 5.10 Lifting frame .........................
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Contents 13.2.3 Actual front axle load of the tractor ................83 13.2.4 Actual gross weight of the tractor and machine combination ........83 13.2.5 Actual rear axle load of the tractor ................83 13.2.6 Load capacities of the tires mounted on the tractor ..........83 13.2.7 Table 13.3 Requirements for the operation of tractors with trailed machines ........
User information User information The chapter User information provides you with information on how to use this operating manual. Purpose of this operating manual This operating manual: describes how to operate, clean, service and repair the accessory equipment, provides important information on how to handle the accessory equipment in a safe and efficient way.
User information Illustrations used Instructions for actions and responses Actions that need to be carried out following a specific sequence are identified as numbered instructions for action. Strictly adhere to this order. In certain cases, the response of the accessory equipment to the corresponding instruction for action will be marked with an arrow.
Safety instructions Safety instructions This chapter contains important information for the owner and the operator on how to operate the accessory equipment in a safe and trouble-free manner. Observe all safety instructions provided in this operating manual! Most accidents are caused due to a failure to observe the simplest of safety rules.
Safety instructions CAUTION CAUTION indicates a situation of potential danger that, unless avoided, carries a low risk of causing minor or moderate injury or property damage. Failure to observe safety instructions marked with the "CAUTION" symbol may potentially result in minor or moderate injury or property damage.
Safety instructions Working in a safety-conscious manner Your accessory equipment has been built in accordance with the state of the art and all recognized safety rules. Regardless, using the accessory equipment carries certain risks and may impair: the life and limb of the operator or third parties, ...
Safety instructions Organizational measures The operating manual: must always be stored at the location of the accessory equipment. must be freely accessible to operator and maintenance personnel at all times. 2.3.1 Responsibilities of the owner The owner is required to: ...
Safety instructions 2.3.2 Responsibilities of the operator Before commencing work, all personnel designated to work with / on the accessory equipment are required to: observe all national, generally applicable regulations regarding safety and accident prevention as well as environmental protection, ...
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Safety instructions Personnel Person specially Instructed Person with trained to perform person professional training Activity this activity (specialty workshop) Loading / transport Commissioning Setup, adjustment Operation Cleaning, maintenance and repairs Troubleshooting Disposal Legend: X permitted -- not permitted A person capable of assuming a specific task and completing this task for a company with the appropriate expertise.
Safety instructions 2.3.4 Intended use The Silage Block Cutters of the V-LOAD Cutter Megastar series: are intended exclusively for cutting/removing silage blocks from horizontal silos, transporting and depositing silage blocks composed of any type of silage as well as feeding stuff commonly used in animal husbandry and whose content of dry substance makes up more than 30% of the overall mix.
Safety instructions Product safety 2.5.1 Safe operation of the accessory equipment The accessory equipment may only be operated by a single person from the driver's seat on the tractor provided there is no one in the work area of the accessory equipment. See chapter "Danger area / work area and hazard areas"...
Safety instructions 2.5.3 Structural modifications Vehicles with an operating permit issued by an authority or fixtures and equipment connected to a vehicle for which an applicable operating permit or an approval for road travel in accordance with the traffic regulations is available must be in a condition that complies with the provisions of the corresponding permit or approval.
Safety instructions 2.5.4 Replacement and wear parts as well as auxiliary supplies Replace parts of the accessory equipment that are not in proper technical condition without delay or have them replaced immediately. When doing so, use only original parts made or approved by the manufacturer in order to ensure that the operating permit, in accordance with national and international regulations, retains its validity.
Safety instructions General safety instructions General safety instructions: apply in general and are intended to ensure the safe operation of the accessory equipment, are summarized in the subchapters below. 2.6.1 Danger area / work area and hazard areas The danger area is the area in and/or around the accessory equipment where dangerous situations may arise that will affect the health or safety of a person.
Safety instructions 2.6.2 General information on safety and accident prevention In addition to the safety information provided in this chapter, the general information on safety and accident prevention applicable in the respective country must be observed! Wear the personal protective equipment that is required for the work with / on the accessory equipment! ...
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Safety instructions Installing / removing the accessory equipment Mount the accessory equipment only to suitable tractors! Mount the accessory equipment properly to the designated fixtures! When mounting the accessory equipment at the front and / or the rear of a tractor, do not exceed any of the following values: ...
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Safety instructions Using the accessory equipment Before starting to work, make yourself familiar with all devices WARNING and controls of the accessory equipment and the way they operate! It will be too late to do so when work is underway. ...
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Safety instructions Transporting the accessory equipment (regulations applicable to the tractor) While traveling on public roadways, observe the road traffic regulations applicable in the respective country! Before transporting equipment, verify: That supply lines have been properly connected. ...
Safety instructions 2.6.3 Hydraulic system WARNING The hydraulic system is under high pressure. Verify that the hydraulic hose lines are connected properly! Before connecting hydraulic hose lines, make sure that the WARNING hydraulic system on the tractor and the accessory equipment has been depressurized! ...
Safety instructions stress, hoses and hose connections are subject to natural aging, limiting their storage time and period of use. Other guidelines may apply to hoses and hose lines made of thermoplastics. 2.6.4 Electrical system Before performing any work on the electrical system of the WARNING tractor, pull the connecting plug from the electrical control panel.
Safety instructions 2.6.6 Cleaning, maintenance and repairs Secure the tractor against starting up and rolling away WARNING inadvertently before cleaning, servicing or repairing the accessory equipment! Wait until all parts of the accessory equipment as well as any optional equipment have come to a complete standstill! ...
Safety instructions Warnings and instructions The following information has been attached to the accessory equipment: Warnings identify hazard areas on the accessory equipment and warn of hazards which may arise in a specific situation or in connection with a certain type of action. ...
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Safety instructions Order number and explanation Warning 0072720 Read and follow the operating manual and the safety instructions before putting the accessory equipment into operation! Pos 1 0072740 Risks from interventions on the accessory equipment including installation, setup, troubleshooting, cleaning, maintenance and repairs if the tractor starts up and rolls away inadvertently! These hazards may cause serious injury,...
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Safety instructions 0072723 Keep at a safe distance from electrical high- voltage lines! While operating the accessory equipment, make absolutely sure that you keep at the necessary minimum distances from overhead power lines. Rated voltage (KV) Minimum distance(m) up to 1 above 1 - 110 above 110 - 220 Pos 4...
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Safety instructions 0072739 Risk from falling parts! Staying underneath the raised, unsecured cutting bar is prohibited! Pos 8 0072745 Staying in the danger area is only permitted with the safety support engaged! These hazards may cause serious injury, including the loss of body parts. ...
Safety instructions 0072735 Risks of cutting or amputating arms, hands or fingers caused by powered work tools! Risk from sharp / moving cutting knives. There is a risk of injury even at a standstill. Pos 12 0090090 Risk from escaping fluids Do not exceed the maximum hydraulic oil pressure of 200 bar.
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Safety instructions Order number and explanation Instruction Important! 0072746 Operating instructions Summary of important information on how to operate the silage block cutter. When in the transport position, move the cutting bar to the bottommost position. Every time before putting the unit into operation, reset the actuators for the power lift of the tractor to the zero position.
Safety instructions 2.7.3 Positioning of warnings and instructions The following illustrations show the arrangement of warnings and instructions on the accessory equipment. Warnings shown on one side of the accessory equipment will also be found on the corresponding other side of the accessory equipment. Fig.
Safety instructions Risks resulting from failure to observe the safety instructions and warnings Failure to observe the safety instructions and warnings may: result in personal injury as well as danger to the environment and the accessory equipment including: Risk of personal injury on account of unprotected work areas, ...
Loading and unloading Loading and unloading Loading and unloading using lifting devices WARNING Risks of personal injury from crushing or impact may arise if the raised accessory equipment falls down unintentionally! Use only the designated attachment points when fastening lifting gear for loading and unloading the accessory equipment by means of a lifting device.
Product description Product description This chapter contains: comprehensive information on the design of the accessory equipment, the designations of the individual components and actuators. If possible, read this chapter while directly at the accessory equipment. This is the best way for the operator to become familiar with the accessory equipment.
Product description Safety devices and safeguards This chapter describes the arrangement of the safeguards when correctly installed and moved to their safety position. WARNING Risks of personal injury from crushing, entanglement and catching may arise when moving parts of the accessory equipment are unprotected during operation! ...
Product description Supply lines between tractor and accessory equipment (1) Hydraulic connection "Flow" DN 15 red (2) Hydraulic connection "Return" DN 15 blue (3) Power supply to the control panel, 3-pin Lighting connection, 7-pin (optional lighting beam) Fig. 4.3-1 Type plate and CE mark The illustrations below show the arrangement of type plate, accessory equipment number and CE mark.
ISO VG 46, HLP, DIN 51524 T2 lubrication grease BvL Farm Grease Item: 97905 Standard equipment Basic control unit, single or double-acting depending on the model Length of connecting hose 1.30 m Mechanical push-off system (for rear-mounted device only)
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ISO VG 46, HLP, DIN 51524 T2 lubrication grease BvL Farm Grease Item: 97905 Standard equipment Basic control unit, single or double-acting depending on the model Length of connecting hose 1.30 m Mechanical push-off system (for rear-mounted device only)
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ISO VG 46, HLP, DIN 51524 T2 lubrication grease BvL Farm Grease Item: 97905 Standard equipment Basic control unit, single or double-acting depending on the model Length of connecting hose 1.30 m Mechanical push-off system (for rear-mounted device only)
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ISO VG 46, HLP, DIN 51524 T2 lubrication grease BvL Farm Grease Item: 97905 Standard equipment Basic control unit, single or double-acting depending on the model Length of connecting hose 1.30 m Mechanical push-off system (for rear-mounted device only)
Product description 4.5.2 Information on noise generation The emission value (sound pressure value) generated at the workplace and measured at the ear of the tractor's driver during operation with the cab closed is below 70 dB(A). The sound pressure level essentially varies with the tractor that is used.
Necessary equipment on the tractor The accessory equipment cannot be operated as intended unless the tractor used satisfies the following requirements: Engine capacity of the tractor For the necessary power requirement, see chapter "Technical data", starting on page 40. Electrics ...
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Product description Operation via control panel (standard equipment) Required control units Either: 1 double-acting control unit or 1 single-acting control unit and 1 return that is pressure-less (return pressure in the return no more than 5 bar) Direct operation via tractor control units (special equipment) Hydraulic components: Required control units: ...
Design and function The following chapter contains information about the design of the accessory equipment and the function of its individual components. Some illustrations show the accessory fitted with special equipment. Special equipment (options) are marked in this operating manual and available for an extra price.
Design and function 5.1.2 Possible switching functions of the control panel Switch position Symbol Switch position left Switch position right center Neutral position Lower cutting bar Cutting bar stops at Lower cutting bar Cut silage block current position Neutral position Extend hydraulic push- Retract hydraulic Push-off system stops...
Hydraulic system Standard equipment: Operating via control panel All hydraulic functions of the accessory equipment are controlled using the control panel (control panel with Bowden cables or electronic control panel). Operation requires that all individual hydraulic components of the accessory equipment be connected to the control block of the accessory equipment.
Design and function Operating the hydraulic control block (using the control panel) The control panel is used to transmit the control commands of the accessory equipment to the hydraulic control block which, in turn, will switch the associated hydraulic functions of the accessory equipment. Most functions are executed using pushbuttons, i.e.
Fork tines The accessory equipment is equipped with 11 fork tines which can be replaced individually and are housed in the tine sleeves at the bottom of the frame. These tines are used to penetrate the clamp and extract the silage block. ...
Design and function 5.10 Lifting frame There is an option to equip the accessory equipment with a hydraulic lifting frame. The lifting frame increases the unloading height of the silage blocks. The operator uses the control panel to raise and lower the lifting frame.
Commissioning This chapter contains information on how to: put the accessory equipment into operation, check if the accessory equipment can be mounted to the tractor. Before putting the accessory equipment into operation, the operator is required to have read and understood the operating manual.
Commissioning Securing the tractor against unintended start-up and rolling away The accessory equipment including any of its optional equipment is mounted to a tractor and powered by the tractor's hydraulic system. It is, therefore, necessary to secure the tractor against inadvertent start- up and rolling away before any work is performed on the mounted accessory equipment or any of its optional equipment.
Mounting / removing the accessory equipment When mounting / removing the accessory equipment, observe the additional information provided in chapter "General safety instructions", page 20. Check the accessory equipment for any obvious defects every time you mount / remove the accessory equipment! Observe chapter "Responsibilities of the operator", page 14 in this regard.
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Mounting / removing the accessory equipment WARNING Risks to personal safety may arise if the power supply between tractor and accessory equipment fails as a result of damaged supply lines! When coupling the supply lines, check the way they are routed. The supply lines: ...
Removing the accessory equipment WARNING Risks of personal injury from crushing, cutting, entrapment and impact may arise if the dismounted accessory equipment is not sufficiently stable! Set the empty accessory equipment including its fully lowered cutting bar down on a level, horizontal and solid subsurface. When removing the accessory equipment, always make sure there is enough clearance in front of the accessory equipment to allow the tractor to line up with and drive up to the accessory equipment the...
Mounting / removing the accessory equipment Coupling the hydraulic hose lines WARNING Risks of personal injury from crushing, cutting, entrapment, entanglement and impact if malfunctions occur as a result of incorrectly connected hydraulic hose lines! When coupling the hydraulic hose lines, pay attention to the marks on the hydraulic plugs.
1. Always set the actuator levers / switches on the tractor's control unit to the float (neutral) position. 2. Remove the dust caps from the hydraulic plugs and the hydraulic sockets. 3. If necessary, clean the hydraulic plugs of the hydraulic hose lines as well as the hydraulic sockets before coupling them to one another.
Settings Settings While performing work to set up the equipment, also follow the information provided in the following chapters: "General safety instructions", on page 20, "Warnings and instructions", on page 28. Observe this information for your own safety. WARNING Risks of personal injury from crushing, shearing, cutting, amputation, entrapment, winding up, entanglement, catching and...
Adjusting the pressure relief valve DANGER Risks of cutting or amputation may arise during adjustments of the pressure relief valve while the sharp cutting knives are running! These risks may result in cutting injuries, in particular on hands and fingers. ...
Transport trips Transport trips A transport trip is a journey to and from the location where the accessory equipment is used while loaded or unloaded. Also observe the information given regarding transport trips in chapter "General safety instructions", starting on page 20. ...
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WARNING Danger of falling when hitching a ride on the accessory equipment! Hitching a ride on the accessory equipment is prohibited. Never use the accessory equipment as a lifting platform for individuals. 1. Do not lift up the accessory equipment higher than necessary. When using a telescopic loader, retract the telescopic arm completely.
Using the accessory equipment Using the accessory equipment When using the accessory equipment, observe the additional information provided in the following chapters: "Responsibilities of the operator", on page 14, "Qualification of the personnel", on page 14, "General safety instructions", on page 20, ...
10.1.1 Cutting and transporting the silage block 1. Retract the hydraulic push-off system (option) all the way. 2. The hydraulic side shift (option) and the lifting frame (option) make it possible to define the unloading position precisely. 3. Slide the tines of the silage block cutter into the clamp at a horizontal angle and, if possible, covering the entire depth of the block.
Cleaning, maintenance and repairs Cleaning, maintenance and repairs When cleaning, servicing and repairing the equipment, observe the additional information provided in the following chapters: "Responsibilities of the operator", on page 14, "Qualification of the personnel", on page 14, ...
11.1 Cleaning Clean the accessory equipment thoroughly on a regular basis. Dirt attracts moisture and leads to rust formation. Lubricate the accessory equipment after cleaning it, especially after using a high pressure sprayer, steam cleaner or fat- dissolving cleaners for cleaning. ...
Cleaning, maintenance and repairs 11.2 Lubricating Lubricate all bearing and lubrication points in accordance with the lubrication chart. To prevent dirt from entering the lubrication system, clean the lubrication nipples prior to lubrication. Use environmentally safe and biodegradable oils and greases if lubricants might enter feedstuffs or the soil! Contact your authorized farm equipment dealer for more information.
Maintenance schedule – overview 11.3 Carry out maintenance work when the first interval is reached. The times, continuous services or maintenance intervals of any third party documentation are given priority. 11.4 Cutting knives of the cutting bar Sharpen the cutting knives of the cutting bar on a regular basis.
Cleaning, maintenance and repairs 11.4.1 Changing cutting knives WARNING Risks from ejected grinding particles while the cutting knives are being sharpened! These hazards cause severe injury, in particular eye injuries. Always wear safety goggles while sharpening cutting knives. Always wear cut-resistant protective goggles while sharpening the cutting knives When preparing to work on the cutting unit, you should move the cutting unit to a working height that is as ergonomic as possible.
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The knives of the cutting unit should be cleaned and inspected on a regular basis. Blunt blades need to be sharpened at a specialty workshop. The tips of the moving blades must be at least as long as those of the stationary blades.
Cleaning, maintenance and repairs Retightening the wire cables – cutting bar 11.5 The tension of the wire cables must be checked every 100 hours of operation. The wire cables are tightened correctly if their lateral deflection is approx. 2-3 cm when the cutting bar is in its bottommost position.
11.6 Hydraulic system WARNING Risks to a person's health from infections may arise if hydraulic oil escapes under high pressure and enters the body! Allow only a specialty workshop to perform work on the hydraulic system. Before working on the hydraulic system, remove the accessory equipment or switch the tractor off before securing it against unexpected start-up and rolling away.
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Cleaning, maintenance and repairs The markings on the fitting provide the following information: (1) Manufacturer's marking of the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (07 / 10 = year / month = October 2007) (3) Maximum permissible operating pressure (e.g.
11.6.2 Maintenance intervals After the first 10 hours of operation and every 50 operating hours thereafter: 1. Check if all components of the hydraulic system are tight. 2. Retighten bolt joints as necessary. Prior to each start-up: 1. Check the hydraulic hose lines for obvious defects. 2.
Cleaning, maintenance and repairs 11.6.4 Installing and removing hydraulic hose lines When installing and removing hydraulic hose lines, it is imperative that you observe the following instructions: Before starting to work on the hydraulic system, make sure the hydraulic system has been depressurized. ...
11.7 Extended downtime When the accessory equipment is used for extended periods, observe the following steps: Clean the accessory equipment. Touch up damaged paintwork. Lubricate the accessory equipment in accordance with the lubrication chart and grease the piston rods of the hydraulic cylinders.
Cleaning, maintenance and repairs 11.8 Tightening torques for bolt joints Tightening torques [Nm] Wrench size depending on grade of the bolts/nuts Thread [mm] 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1.5 M 16 M 16x1.5...
Oil flow too low Increase tractor capacity. knife not running at least 25 l/min Control circuit of the knife drive Contact BvL customer service. impaired / clogged Control valve not switching Contact BvL customer service. Knife running – cutting bar Feed rate too low Contact BvL customer service.
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Before sliding in the tines, make sure the cutting bar is above the upper edge of the clamp. The feed rate of the cutting bar is Contact BvL customer service. set too high V-LOAD Cutter Megastar silage block cutter...
Important INFORMATION (GB) Before commissioning accessory equipment in the front and rear area, the attachment of the equipment may not exceed the permissible gross weight, the permissible axle loads and the tire load capacity of the tractor. The front axle of the tractor must always be loaded with at least 20% of the dead weight of the tractor.
Important information (GB) 13.2 Calculation of the actual values The permissible gross weight of the tractor, which is indicated in the operator's manual / on the vehicle registration certificate of the tractor, must be greater than the total of: dead weight of the tractor, ...
13.2.2 Minimum ballasting of the tractor In order to ensure steerability of the tractor, it must be provided with the following minimum ballasting on the front side: Enter the numerical value for the minimum ballasting G in the V min table (chapter 1.2.7).
Important information (GB) 13.2.7 Table WARNING Dangers through crushing, cutting, catching, drawing in and striking of persons can arise if the stability as well as the ability of the tractor to steer and brake are insufficient! The machine may only be coupled to the tractor if: ...
13.3 Requirements for the operation of tractors with trailed machines WARNING Risks to personal safety can arise through malfunction of components if connecting equipment between the tractor and machine breaks during improper use of the tractor! Make sure: that the connecting equipment on the tractor has a sufficient permissible drawbar load for the actual drawbar load, ...
Important information (GB) 13.3.2 Calculating the actual D value for the combination to be coupled WARNING Risks to personal safety can arise through malfunction of components if connecting equipment between the tractor and machine breaks during improper use of the tractor! Calculate the actual D value of your combination, consisting of tractor and machine, in order to check whether the connecting...
Index Action-related safety instructions ......................9 Cleaning, maintenance and repairs ....................26, 65 Control panel – lectronic ........................46 Control panel – possible switching functions ..................47 Control units ............................45 Coupling the hydraulic hose lines......................57 Cutting bar ............................. 50 Cutting knives ..........................
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Index Removing, transporting and setting down the silage block ..............63 Replacement and wear parts ......................... 18 Retightening the wire cables ......................... 71 Safe operation ............................16 Safety devices and safeguards ....................... 16, 37 Settings ..............................59 Side shift ..............................51 Specialty workshop ..........................
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