THOR GH100-P Installation And Operation Instructions Manual

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Thor Gas Oven
Installation and Operation Instructions
Model: GH100-P, GH100-N, GH101-P, GH101-N, GH102-P, GH102-N, GE542-P, GE542-N,
GE543-P, GE543-N, GE544-P, GE544-N
Please complete this information and retain this manual for the life of the equipment. For Warranty
Service and/or parts, this information is required.
Model Number
WARNING: For your safety, do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliances. Keep the area free and clear of
combustible.
WARNING : Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury, or death. Read the installation operating and maintenance
instructions thoroughly before installing, or servicing this equipment.
WARNING:Instructions must be posted in a prominent location. All safety precautions
must be taken in the event the user smells gas. Safety information can be obtained from
your local gas supplier.
Operation Manual 26052015
IMPORTANT FOR FUTURE REFERENCE
Serial Number
15 Badgally Road, Campbelltown
NSW 2560
Date Purchased

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Summary of Contents for THOR GH100-P

  • Page 1 Thor Gas Oven Installation and Operation Instructions Model: GH100-P, GH100-N, GH101-P, GH101-N, GH102-P, GH102-N, GE542-P, GE542-N, GE543-P, GE543-N, GE544-P, GE544-N IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or parts, this information is required.
  • Page 2: Table Of Contents

    Contents Introduction ..................... 2 Specifications ................... 3 General Pack Contents Gas Supply Requirements Dimensions ....................4 Installation ....................5 Installation Requirements Unpacking Location Clearances Assembly Gas Connection Low Flame Setting Commissioning Operation ....................10 Operation Guide Description of Controls Lighting the Pilot Burner Lighting the Main Burner Cleaning and Maintenance .................
  • Page 3: Introduction

    Introduction We are confident that you will be delighted with your Thor Gas Oven, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Gas Oven, there are two important things you can do.
  • Page 4: Specifications

    Specifications General Commercial heavy duty oven. Pack Contents The following is included: Thor Gas Oven 2pcs racks 4pcs Feet Instruction Manual Gas Supply Requirements Natural Gas Propane GH100-N GH101-N GH102-N GH100-P GH101-P GH102-P Single burner Heat Input 32.5 MJ 32.5 MJ 32.5 MJ...
  • Page 5: Dimensions

    Dimensions Dimensions for Freestanding Oven Views GH104-P / GH104-N Model Number Exterior Dimensions (Millimeters) TR-4F 1175 GH100-P / GH100-N TR-0-G24F(T) 1175 GE542-P/GE542-N TR-6F GH101-P / GH101-N 1175 TR-4F-G12F(T) 1175 GH102-P / GH102-N TR-2F-G24F(T) 1175 GE543-P/GE543-N TR-0-G36F (T) GE544-P/GE544-N 1175...
  • Page 6: Installation

    Installation Installation Requirements NOTE: • It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas, health and safety requirements. • This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health.
  • Page 7 Installation (Continued) 1. Remove screws and disassemble the top and side wood packaging. 2. Remove plastic wrap and set aside the flue box. 3. Remove the Gas Oven from the pallet for installation. Step 2a: Install the Legs A set of four legs is packed with units ordered with legs. (For units ordered with casters (option), go to step 2b). A threaded leg pad is fastened to the base frame at each corner.
  • Page 8 Installation (Continued) Step 2b: Install Casters (options) A set of four casters is packed with units ordered with casters (instead of legs). A threaded leg pad is fastened to the base frame at each corner. Each caster gas a corresponding mating thread.
  • Page 9: Location

    Installation (Continued) Step 3: Attach Flue Riser Place the flue riser assembly on the range as shown on the appropriate diagram below. Slide the flue riser assembly over the bayonets until it bottom out, as shown below. Secure ends of flue riser assembly with two M6 hex head bolts, flat washers and lock-washers Single-Oven Models Location Installation must allow for a sufficient flow of fresh air for the combustion air supply.
  • Page 10: Gas Connection

    Installation (Continued) Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON. The Gas Ovens do not require an electrical connection, as they function totally on the gas supply only. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available.
  • Page 11: Commissioning

    Commissioning Before leaving the new installation; a. Check the following functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual. • Light the Pilot Burner. • Light the Main Burner. • Turning 'Off' the Main Burner/Pilot. b.
  • Page 12: Operation

    Operation Operation Guide CAUTION: • THIS APPLIANCE IS FOR PROFESSIONAL USE AND IS ONLY TO BE USED BY QUALIFIED PEOPLE. • ONLY QUALIFIED SERVICE PERSONS ARE TO CARRY OUT INSTALLATION, SERVICING OR GAS CONVERSION OPERATIONS. • COMPONENTS HAVING ADJUSTMENTS PROTECTED (E.G. PAINT SEALED) BY THE MANUFACTURER SHOULD NOT BE ADJUSTED BY THE USER/OPERATOR.
  • Page 13 Operation WARNING: SURFACE TEMPERATURE OF THE GRIDDLE CAN REACH OVER 300°C WHEN THE APPLIANCE IS OPERATED AT FULL SETTING. 1. Lighting the Top Burners The burners are fitted with individual standing pilots which allows the main burners to be turned ON- OFF without the need to manually re-light the burner each time that it is turned ON, as the burner will be automatically lit itself by the pilot burner.
  • Page 14 Operation (Continued) Main burner air supply: For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufficient air supply results in a yellow streaming flame. Primary air supply is controlled by an air shutter on the front of the burner.
  • Page 15: Cleaning And Maintenance

    Cleaning and Maintenance INITIAL CLEANING: Prior to operating your new oven, thoroughly wash the exterior with a mild detergent or soap solution. Do not use abrasive cleaners, since this might damage the cabinet finish. If the stainless steel surfaces become discolored, scrub by rubbing only in the direction of the finished grain. When the oven is first heated, it will smoke until oil used in manufacturing, preservation and dust from storage and shipping are burned off.
  • Page 16 Cleaning and Maintenance (Continued) Do not waste gas and abuse equipment by leaving all burners “FULL ON”, if not required. During idling periods, adjust burner valves to keep top warm. Re-adjust burner valves as required for periods of heavy loads. CARE OF GRIDDLES New griddles should be carefully tempered and cared for in order to avoid possible damage.
  • Page 17: Adjustments

    Adjustments Warning: Adjustments and service work may only be performed by a qualified technician who is experienced in, and knowledgeable with, the operation of commercial cooking equipment. However, to assure your confidence, contact your authorized service agency for reliable service, dependable advice and other assistance, and of genuine factory parts.
  • Page 18 Adjustments (Continued) CONVERTING FROM LPG TO NG AND VICE-VERSA Turn-off the pilot. Shut-off the main isolation valve and follow the lock-out/tag-out procedure. Remove the gas regulator. Remove the converter cover from the regulator. Use a 22mm spanner. Pull-out the converter and position it to your desired gas type. Install the converter cover to the regulator.
  • Page 19: Trouble Shooting

    Trouble shooting This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
  • Page 20 Troubleshooting RANGE TOP BURNER TROUBLESHOOTING Common checks of all top configurations. NOTE: Griddle Tops Check that the burners are set level in the NOTE: Griddles and Hot Tops must be raised support brackets. and secured or removed. Check that the burners are clean and all ports CAUTION! Before raising or removing are clear.
  • Page 21 Troubleshooting (Continued) Continued from Previous Page Install the grates or griddle/hot tops. With the gas supply shut off to the range install a pressure tap on the manifold in the Plugged tap provided Install the thermostat bulbs into griddle tops. Install a manometer on the pressure tap.
  • Page 22 Troubleshooting (Continued) OVEN PILOT DOES NOT WORK Continued to hold the button for 30 seconds. The pilot should light and remain lit after the button is released. Press and hold the button on the oven safety valve and put flame to the pilot. If the pilot doesn’t remain lit, wait 5 minutes and retry.
  • Page 23 Troubleshooting (Continued) THERMOSTAT GRIDDLE TROUBLESHOOTING If the flame is not correct remove the knobs and bezel.. Remove the knobs and control panel. There is a slotted screw below the stem on the thermostat valve. CAUTION! WIRING BEHIND PANEL. Turn the screw counter clockwise to establish or increase the flame.
  • Page 24 Troubleshooting (Continued) Continued from Previous Page Repeat this procedure at each burner until the temperature stabilizes to within 30℃ of the set Place digital surface temperature temperature instrument in the center of the griddle. If the temperature cannot be set to within 30℃ Allow reading to stabilize to 150℃...
  • Page 25: Replacement Parts List

    Replacement Parts IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch. When ordering replacement parts, please quote the part number and the description listing below.
  • Page 26: Explosion Drawing

    Explosion drawing...
  • Page 27: Spare Parts List

    Spare Parts List DESCRIPTION MODEL CODE GH100-P GH100-N 06.05.1472004 GE542-P GE542-N 06.05.1472004 GH101-P GH101-N 06.05.1471850 Door Assembly GH102-P GH102-N 06.05.1471850 GE543-P GE543-N 06.05.1471850 GE544-P GE544-N 06.05.1471850 GH100-P GH100-N 01.18.1067404 GE542-P GE542-N 01.18.1067404 GH101-P GH101-N 01.18.1067404 L-Connector GH102-P GH102-N 01.18.1067404 GE543-P GE543-N 01.18.1067404...
  • Page 28 Spare Parts List (Continued) GH100-P GH100-N 06.05.1471129 GH101-P GH101-N 06.05.1471129 GH102-P GH102-N 06.05.1471129 Door Hinge Assembly GE542-P GE542-N 06.05.1471129 GE543-P GE543-N 06.05.1471129 GE544-P GE544-N 06.05.1471129 GH100-P GH100-N 01.01.1000030 GE542-P GE542-N 01.01.1000030 GH101-P GH101-N 01.01.1000026 Door Spring GH102-P GH102-N 01.01.1000026 GE543-P GE543-N 01.01.1000026...
  • Page 29 Spare Parts List (Continued) GH102-P GH102-N 06.05.1471882 GE542-P GE542-N 06.05.1471846 Griddle Plate Assembly GE543-P GE543-N 06.05.1471846 GE544-P GE544-N 06.05.1471867 GH100-P GH100-N 06.05.1471837 GE542-P GE542-N 06.05.1471837 GH101-P GH101-N 06.05.1471865 Flue Assembly GH102-P GH102-N 06.05.1471865 GE543-P GE543-N 06.05.1471865 GE544-P GE544-N 06.05.1471865 GH100-P GH100-N 01.22.1069526...
  • Page 30 Spare Parts List (Continued) GH100-P GH100-N 06.05.1472075 GH101-P GH101-N 06.05.1472078 GH102-P GH102-N 06.05.1472078 Pilot Pipe Connect GE542-P GE542-N 06.05.1472768 GE543-P GE543-N 06.05.1472770 GE544-P GE544-N 06.05.1472770 GH100-P GH100-N 01.20.1068564 GH101-P GH101-N 01.20.1068564 GH102-P GH102-N 01.20.1068564 Thermostat Valve GE542-P GE542-N 01.20.1068564 GE543-P GE543-N 01.20.1068564...
  • Page 31 V1.Rev4 05-15...
  • Page 32 Please keep this manual in a safe place for future use! 15 Badgally Road, Campbelltown NSW 2560...

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