WIKORA Wikosun 2010 Installation Manual

Flat plate collectors, on roof mounting/ flat roof mounting

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Installation manual

On roof mounting/

Flat roof mounting

Index

1 Transport and storage of collectors ........................................................................................................................... 3

2 Mounting accessories ............................................................................................................................................... 3

3 Installation .................................................................................................................................................................. 5

4 Planning and layout data for collectors .................................................................................................................... 12

5 Technical data .......................................................................................................................................................... 13

6 Safety instructions .................................................................................................................................................... 13

7 General operation and maintenance instruction ...................................................................................................... 14

8 Solar fluid ................................................................................................................................................................. 15

9 Warranties ............................................................................................................................................................... 17

10 Installation and maintenance record ...................................................................................................................... 18

Flat plate collectors

Wikosun 2010 / 2510

Installation

and

undertaken by a specialist.

General terms and conditions of warranty state that

all installations must be performed by a suitably

trained and qualified plumber by taking into account

local norms and regulations.

Factory warranty will only be covered if the

installation instructions are followed.

Warranty does not cover any damages, caused by

non-observance of this manual.

The correct functioning is only guaranteed if the

installation instructions are followed.

The system is to be checked annually by a

specialized

company.

defects must be repaired immediately.

This document should be handed over to the

client on completion of works.

Page 1

WIKORA GmbH

89568 Hermaringen

Phone: (07322) 9605-0

Fax: (07322) 9605-30

E-mail: contact@wikora.de

commissioning

should

Independently,

occurring

Status: 27.04.2015

Errors excepted.

Table of Contents

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Summary of Contents for WIKORA Wikosun 2010

Page 1: Table Of Contents
Fax: (07322) 9605-30 E-mail: contact@wikora.de Installation manual Flat plate collectors On roof mounting/ Flat roof mounting Wikosun 2010 / 2510 Installation commissioning should undertaken by a specialist. General terms and conditions of warranty state that all installations must be performed by a suitably trained and qualified plumber by taking into account local norms and regulations.
Page 2 Pos. Nr. Description Collector Wikosun 2010 / 2510 Profile rails, aluminum Z-clamp Collector support bracket Parallel compression fitting 18mm Compression -X-fitting 18x18x12“x3/4“FD incl. air screw and sensor pocket Insulation, on site Compression plug 18mm Compression-elbow 18mm x 3/4“FD Chart 1: Part list ©...
Page 3: Transport And Storage Of Collectors
2.2 Fastening set “flat roof mounting – vertical installation – roof angles from 30-60° A basic kit (for 1-2 collectors) and an extension kit (for 1 collector) are offered for the vertical installation of WIKOSUN 2010 / 2510. The basic kit consists of two carriers comprising angle sections with an adjustable tilt angle (30/45/60° ), two back bars comprising flat sections, and a screw set.
Page 4 2.3 Fastening set “flat roof mounting – horizontal installation – roof angles from 30-60° A basic kit (for 1-2 collectors) and an extension kit (for 1 collector) are offered for the horizontal installation of WIKOSUN 2010 / 2510. The basic kit consists of two carriers comprising angle sections with an adjustable tilt angle (30/45/60° ), two back bars comprising flat sections, and a screw set.
Page 5: Installation
Open-ended spanner SW 27 Parallel compression fitting Pipe tongs Drill d=9mm Variable adjustment of tilt angle Angle grinder Tile adjustment Hacksaw Shortening of vertical angle profiles at angle of 30/45° Chart 7: Tool list © Wikora GmbH Page 5 Status: 27.04.2015 Errors excepted.
Page 6 2 and 3). Brackets should be installed dimensionally mediated according to the number of collectors. The distances between the upper and lower profile rail are as follows (see fig. 4): On roof mounting vertical 1500 – 1600 mm (WIKOSUN 2010) 1800 - 1900 mm (WIKOSUN 2510) horizontal 800 - 900 mm...
Page 7 If a foil under the roof tiles exist and is harmed during installation, the opening should be sealed accordingly. Remove the drainage area of the tiles where brackets are located and close the roofing. Fig. 6: False edge © Wikora GmbH Page 7 Status: 27.04.2015...
Page 8 If the mounting frame is directly connected with the roof sub-construction (not recommended), perforations must be professionally sealed and established permanently leak proof against humidity. Damages that are caused due to storms or unprofessional sealing are not part of the warranty. © Wikora GmbH Page 8 Status: 27.04.2015...
Page 9 The distance of the collectors from the surface should be about 20 cm to guarantee that collectors remain free from snow during winter and that no dirt from the ground reaches the glass during strong rain. Fig. 10 : Base mounting Fig 11 : Front view first mounting frame + extension © Wikora GmbH Page 9 Status: 27.04.2015 Errors excepted.
Page 10 ST-PSS-V. Maximum 6 collectors can be installed in series. After the hydraulic pressure test, the connections should be insulated. The collectors must not be covered in order to guarantee good ventilation. © Wikora GmbH Page 10 Status: 27.04.2015...
Page 11 Before filling the system with heat transfer fluid, the system must be completely purged! Open the lower plug at the collector field to purge the system. Subsequently, the system is to be filled with solar fluid. The liquid capacity amounts to 1,15 Liter for Wikosun 2010 and 2,2 Liter for Wikosun 2510.
Page 12: Planning And Layout Data For Collectors
Fig. 15: Installation in one line (4-5l / min.) Fig. 16: Installation in two lines (4-5l / min.) Fig. 17: Vertical installation (4-5l / min.) Fig. 18: Horizontal series installation according to Tichelmann (4-5l / min.) © Wikora GmbH Page 12 Status: 27.04.2015 Errors excepted.
Page 13: Technical Data
Return: Collectors can be returned to Wikora after use. All collector material will be recycled accordingly by Wikora. 6 Safety instructions The installation of collector and solar components must comply with the local regulations and conditions. Technical standards and rules have to be respected.
Page 14: General Operation And Maintenance Instruction
Maintenance of solar heating system Your Wikora solar heating system is a closed heating system. It corresponds to the safety regulations of DIN 4751, DIN 702 and DIN 721. Such systems have to be built and maintained exclusively by qualified and specialized companies.
Page 15: Solar Fluid
-8 ° C 22.3 1.3676 -17 ° C -13 ° C -15 ° C 29.6 1.3807 -29 ° C -22 ° C -23 ° C 35.7 1.3915 -46 ° C -35 ° C © Wikora GmbH Page 15 Status: 27.04.2015 Errors excepted.
Page 16 The product is only designated for commercial processing / use. The data is based on our today’s knowledge but does not represent any confirmation of product properties and does not constitute a legal position. All data according to manufacturer data of Fa. Staub & CO Chemiehandelsgesellschaft mbH © Wikora GmbH Page 16 Status: 27.04.2015...
Page 17: Warranties
9 Warranties Warranty conditions for Wikora flat plate collectors. All deliveries and services are carried out according to our general terms and conditions. The warranty period for the collector function amounts to 10 years. Within that period, all parts proven to be useless or considerably reduced in their usability due to production or material defects are repaired or replaced ex works.
Page 18: Installation And Maintenance Record
Grad How is the solar ventilation system designed? In case of quick vent valve, please add drawing. □ with AIR-Stop in the solar circuit □ wiht quick vent valve at collectors © Wikora GmbH Page 18 Status: 27.04.2015 Errors excepted.
Page 19 □ annually □ every 2 years, no later than Drawing of collector array Date, signature and stamp of solar company Datum, signature of customer Remark : Please add proof of invoice. © Wikora GmbH Page 19 Status: 27.04.2015 Errors excepted.

This manual is also suitable for:

Wikosun 2510