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Instructions Created by an:
Suzuki Samurai 1.3L Replacement Throttle Cable
(SKU# SER-THC)
CAUTION:
Safety glasses should be
worn at all times when working with
vehicles and related tools and
equipment.
For additional copies of these
and other instructions go to:
www.lowrangeoffroad
"Instructions"
tab.
Installation Instructions
and click on the
Suggested Tools:
• Standard Screwdriver
• 12 mm Combination Wrench
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Related Manuals for Low Range Off-Road SER-THC
Summary of Contents for Low Range Off-Road SER-THC
- Page 1 Instructions Created by an: Suzuki Samurai 1.3L Replacement Throttle Cable (SKU# SER-THC) Installation Instructions CAUTION: Safety glasses should be worn at all times when working with vehicles and related tools and Suggested Tools: equipment. • Standard Screwdriver • 12 mm Combination Wrench...
- Page 2 Step 1 Step 2 Locate the throttle cable bracket which Loosen the lock nut on the throttle cable is connected to the carburetor which is using 12mm open end wrench. inboard from the air cleaner assembly. Step 4 Step 3 Remove the cable from the bracket.
- Page 3 Notice: The carburetor shown in Tech Tips 5A to 5C is off the vehicle and laying on its side. This is done to give a clearer view of how to disconnect the cable from the carburetor. Step 5 Tech Tip 5A Once the cable is free from the bracket, Make as much slack in the cable as reach down and disconnect the cable...
- Page 4 Step 6 Step 7 Pull the OLD throttle cable away from Position the NEW throttle cable in the the carburetor and lay it aside for now. same place that the OLD one was. Note: Do not connect to the bracket yet. Step 9 Step 8 Place the NEW throttle cable in the...
- Page 5 Step 10 Step 11 Route the other end of the NEW throttle Pull the NEW throttle cable around cable in the same path as the old cable. behind the engine and lay it aside for now. Note: Be sure the NEW cable is routed in the exact same path as the OLD cable.
- Page 6 Step 14 Step 15 Pull the OLD cable out of the bulkhead Completely remove the OLD cable and into the engine compartment. set it aside. Step 17 Step 16 G o b a c k t o t h e c a r b u r e t o r a n d disconnect the NEW throttle cable from Push the NEW cable through the the bracket.
- Page 7 Step 18 Step 19 C o n n e c t t h e n e w c a b l e t o t h e Reconnect the throttle linkage to the accelerator linkage in reverse order of bracket at the carburetor. removal.
- Page 8 Step 22 Check the cable for proper “Cable Play” adjustment. (See next step) Step 23 Using the illustration shown above check the amount of “cable play”. Compare your findings to the chart shown above. If the cable play is not within specification it will need to be adjusted.
- Page 9 Step 24 Check the execrator pedal. It should move freely through the entire pedal travel. If there is binding or excessive resistance, check that there are no kinks in the cable and that it is routed without sharp bends. Reroute or repair as needed.
- Page 10 Low Range Off-Road Technical Support at 801-805-6644 M-F during regular store hours. Thank you for purchasing from Low Range Off-Road. These instructions are designed as a general installation guide. Installation of many Low Range Off-Road products require specialized skills such as metal fabrication, welding and mechanical trouble shooting.
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