Motorola ASTRO Series Installation Manual
Motorola ASTRO Series Installation Manual

Motorola ASTRO Series Installation Manual

Enhanced single band mobile radio
Table of Contents

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Enhanced Single Band
Mobile Radio Installation
Manual
APRIL 2020
*MN005720A01*
MN005720A01-AB
©
2020 Motorola Solutions, Inc. All rights reserved

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Summary of Contents for Motorola ASTRO Series

  • Page 1 Enhanced Single Band Mobile Radio Installation Manual APRIL 2020 *MN005720A01* MN005720A01-AB © 2020 Motorola Solutions, Inc. All rights reserved...
  • Page 2: Table Of Contents

    MN005720A01-AB Contents Contents List of Figures......................7 List of Tables......................11 Foreword ........................12 Copyrights......................... 13 Notations Used in This Manual................14 Related Publications....................15 Commercial Warranty....................16 I. What This Warranty Covers And For How Long...............16 II. General Provisions........................16 III. State Law Rights (Applicable Only in U.S.A.)................. 17 IV.
  • Page 3 MN005720A01-AB Contents 2.2.2 Remote Mount with Trunnion...................52 2.2.2.1 Remote Mount Control Head Installation........... 52 2.2.2.2 Multiple Control Head Installation.............. 55 2.2.2.3 Cable Installation..................56 2.2.2.4 Setting the Initial Control Head ID..............56 2.2.2.5 O3 Control Head and Remote Mount Cabling........... 58 2.2.3 Radio Locking......................60 2.2.3.1 Locking Kit....................60 2.3 Power Cables (Transceiver and Control Head)..............
  • Page 4 MN005720A01-AB Contents 4.2.1 Installing Emergency Pushbutton or Footswitch............86 4.2.2 Horn (External Alarm) Relay Installation..............87 4.2.3 Lights (External Alarm) Relay Installation..............87 4.2.4 Gunlock Installation....................87 4.2.5 Horn-Ring Transfer....................88 4.2.6 Record Audio Out Jack of Transmit and Receive Audio..........89 4.2.7 Earphone Jack......................89 4.2.8 USB Data Cables.....................89 4.2.9 RS232 Cables......................90 4.3 Vehicle Interface Port Overview....................
  • Page 5 MN005720A01-AB Contents 5.4.2 Fuel Tank Console Installation with Speaker and Control Head Mounted Together........................105 5.4.3 Handlebar Installation with Speaker and Control Head Mounted Separately..106 5.4.3.1 Installing Handlebar with Speaker and Control Head Mounted Separately....................... 107 5.4.4 Fuel Tank Console Installation with Speaker and Control Head Mounted Separately........................107 5.5 Installing the Speaker......................
  • Page 6 MN005720A01-AB Contents Appendix A: Replacement Parts Ordering............132 A.1 Service Information......................133 A.2 Service Information – APAC....................134 Glossary........................137...
  • Page 7: List Of Figures

    MN005720A01-AB List of Figures List of Figures Figure 1: Front and Side View of O5 Control Head with Dash Mount Transceiver and Trunnion..20 Figure 2: Front and Side View of E5 Control Head with Dash Mount Transceiver and Trunnion...20 Figure 3: Front and Side View of O2 Control Head with Dash Mount Transceiver and Trunnion..
  • Page 8 MN005720A01-AB List of Figures Figure 30: Radio Installation (O5 Dash Mount)..................35 Figure 31: Radio Installation (E5 Dash Mount)..................36 Figure 32: Radio Installation (O7 Dash Mount)..................36 Figure 33: Radio Installation (O2 Remote Mount).................. 37 Figure 34: Radio Installation (O3 Remote Mount).................. 37 Figure 35: Radio Installation (O5 Remote Mount)..................
  • Page 9 MN005720A01-AB List of Figures Figure 68: Mini-UHF Connector Tool......................69 Figure 69: GPS/GLONASS and Wi-Fi Antenna Connector on the radio..........70 Figure 70: Speaker Mounting......................... 71 Figure 71: Removing the screws on the Control Head................72 Figure 72: Removing the Control Head....................72 Figure 73: Disconnecting the Speaker Connector..................73 Figure 74: Reattaching the Control Head....................
  • Page 10 MN005720A01-AB List of Figures Figure 107: Enhanced Single Band Mobile Radio Antenna Band Identification........111 Figure 108: Routing the Coaxial Cable for GPS/Wi-Fi................. 112 Figure 109: Routing the Coaxial Cable for Antenna................112 Figure 110: Cable Routing........................114 Figure 111: Weather-Resistant Enclosure Installation................. 116 Figure 112: Installing Cables........................
  • Page 11: List Of Tables

    Table 12: Serial Number with Radio Band/Tier/Power................76 Table 13: VIP Output Connections......................91 Table 14: VIP Input Connections......................92 Table 15: Adapter Cable.........................95 Table 16: Transceiver Installation Parts List..................119 Table 17: Service Information – Telephone Numbers and Addresses of the Asia and Pacific Motorola Solutions Centers......................134...
  • Page 12: Foreword

    MN005720A01-AB Foreword Foreword This manual includes all the information necessary to maintain peak product performance and maximum working time, using levels 1 and 2 maintenance procedures. CAUTION: These servicing instructions are for the use of qualified personnel only. To reduce the risk of electric shock, do not service parts other than those contained in the Operating Instructions unless you are qualified to do so.
  • Page 13: Copyrights

    Motorola Solutions, Inc. Furthermore, the purchase of Motorola Solutions products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal non-exclusive, royalty-free license to use that arises by operation of law in the sale of a product.
  • Page 14: Notations Used In This Manual

    MN005720A01-AB Notations Used in This Manual Notations Used in This Manual Throughout the text in this publication, you will notice the use of warning, caution, and notice notations. These notations are used to emphasize that safety hazards exist, and due care must be taken and observed.
  • Page 15: Related Publications

    MN005720A01-AB Related Publications Related Publications The following list contains part numbers and titles of related publications. • 68012006035, ASTRO APX Mobile Radio O2 Control Head User Guide • 6875946M01, ASTRO APX Mobile Radio O3 Control Head User Guide • 6875947M01, ASTRO APX Mobile Radio O5 Control Head User Guide •...
  • Page 16: Commercial Warranty

    Motorola Solutions cannot be responsible in any way for any ancillary equipment not furnished by Motorola Solutions which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty.
  • Page 17: State Law Rights (Applicable Only In U.s.a.)

    Warranty service will be provided by Motorola Solutions through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service.
  • Page 18: Patent And Software Provisions

    Product or parts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by Motorola Solutions.
  • Page 19 Before using this product, read the guide enclosed with your radio which contains important operating instructions for safe usage and RF energy awareness and control for compliance with applicable standards and regulations. For a list of Motorola Solutions-approved antennas and other accessories, visit http:// www.motorolasolutions.com.
  • Page 20: Chapter 1: Introduction

    MN005720A01-AB Chapter 1: Introduction Chapter 1 Introduction This manual covers the installation procedures for ASTRO mobile and motorcycle radios with O2, O3, O5, E5, O7, and O9 control heads and accessories required to complete the radio system. The radio system consists of a control head, radio, antenna, microphone, speaker, cabling, Universal Relay Controller (URC), and accessories.
  • Page 21: Figure 3: Front And Side View Of O2 Control Head With Dash Mount Transceiver And Trunnion

    MN005720A01-AB Chapter 1: Introduction Figure 3: Front and Side View of O2 Control Head with Dash Mount Transceiver and Trunnion NOTICE: The rear accessory connector adds 0.75 in. to the overall length. The remote mount length is 194 mm. Figure 4: Front and Side View of O7 Control Head with Dash Mount Transceiver and Trunnion Figure 5: Front and Side View of O3 Control Head with Coiled Cable...
  • Page 22: Figure 6: Front And Side View Of O2 Control Head With Remote Mount And Trunnion

    MN005720A01-AB Chapter 1: Introduction Figure 6: Front and Side View of O2 Control Head with Remote Mount and Trunnion Figure 7: Front and Side View of O5 Control Head with Remote Mount and Trunnion Figure 8: Front and Side View of E5 Control Head with Remote Mount and Trunnion Figure 9: Front and Side View of O7 Control Head with Remote Mount and Trunnion...
  • Page 23: Standard Configurations

    MN005720A01-AB Chapter 1: Introduction Figure 10: Front and Side View of O9 Control Head with Trunnion Figure 11: Top and Side View of O9 Universal Relay Controller (URC) with Trunnion (URC is an orderable accessory) 61.5 Standard Configurations This chapter covers the dash mount, remote mount, and multi-control head configurations. 1.2.1 Dash Mount Configuration There are two versions of the mobile dash mount.
  • Page 24: Figure 12: Dash Mount Configuration For O2 Control Head

    MN005720A01-AB Chapter 1: Introduction Figure 12: Dash Mount Configuration for O2 Control Head Description ASTRO 25 Subscribers Enhanced Single Band Mobile Radio Figure 13: Dash Mount Configuration for O3 Control Head Description ASTRO 25 Subscribers Enhanced Single Band Mobile Radio Figure 14: Dash Mount Configuration for O5 Control Head...
  • Page 25: Remote Mount Configuration

    MN005720A01-AB Chapter 1: Introduction Description ASTRO 25 Subscribers Enhanced Single Band Mobile Radio Figure 15: Dash Mount Configuration for E5 Control Head Description ASTRO 25 Subscribers Enhanced Single Band Mobile Radio Figure 16: Dash Mount Configuration for O7 Control Head Description ASTRO 25 Subscribers Enhanced Single Band Mobile Radio 1.2.2...

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Astro 25

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