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Summary of Contents for Lubing EasyLine
- Page 1 Watering Systems Assembly Instructions Operators manual Turkey drinking system“EasyLine” Issued: January 2008 0940-1_M+B-PutentraenkeGB...
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Page 2: Manufacturer Data
LUBING dealer. Current status online at: www.lubing.de ©2003 LUBING Maschinenfabrik GmbH & Co. KG, Am Kampe 60, 49406 Barnstorf. All rights reserved. Reprints, incl. excerpts thereof, only with authorisation of the company 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System... -
Page 3: Table Of Contents
Contents Manufacturer data ........................... 2 1. Introduction............................4 1.1 Brief description of LUBING watering systems for floor watering..........4 1.2 Designated use ..........................4 2. General information ..........................5 2.1 Warnings and symbols ........................5 2.2 General safety guidelines ......................6 2.3 Obligations and liability ........................ -
Page 4: Introduction
1. Introduction 1.1 Brief description of LUBING watering systems for floor watering LUBING nipple watering systems for turkeys* supply the animals with drinking water. This requires the availability of sufficient quantities of fresh and clean drinking water which must be free of contamination and easily accessible. -
Page 5: General Information
Warns of general danger Warns of dangerous electrical current Warns of cold Warns of corrosive substances Warns of flammable substances Substances detrimental to health General mandatory sign Mandatory sign indicating protective gloves 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 5 -... -
Page 6: General Safety Guidelines
The watering system may only be used as designated when it is in a safe technical state. Any problems which may impair safety must be remedied without delay. Organisational measures: All safety equipment must be examined at regular intervals. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 6 -... -
Page 7: Warranty And Liability
Do not remove plugs from sockets by pulling the cable. Covering electrical components can give rise to heat concentration with high temperatures which can in turn destroy the equipment and cause fires. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 7 -... -
Page 8: Assembly
For this reason, we would ask you to select and apply the sections which concern you. When using this manual for LUBING standard versions, please note all alterations to and/or deviations from the scope of your supply. -
Page 9: Assembly Overview
3.4 Assembly overview Principal design of LUBING nipple watering systems: 1 Water supply 2 Pressure Regulator with flush system 3 Nipple pipe with nipple, pendulum and cup 4 Couplings 5 Suspension 6 Breather units 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 9 -... -
Page 10: Fitting The Main Water Supply
The flange connections [2] permit easy exchange of individual components. The connections to the Main Water Supply are provide d by the ¾" internal screw threads of the Ball Valves (inlet and outlet [3]). 4265-3 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 10 -... - Page 11 * at 3 bar supply pressure and backwash duration of 15 seconds The connection to a public supply line is made in accordance with the specifications of the responsible water utility company! 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 11 -...
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Page 12: Mixer
LUBING offers a variety of accessories for the water connection. We recommend using the LUBING range of plastic pipes for pipework into the housing unit. Apart from ∅ 25 mm and ¾“ pipes, this range also includes Couplings, Bends ,T-pieces, End Caps and Threaded Connection Pieces for both pipe diameters permitting all kinds of pipework layouts. - Page 13 Ball Valve directly on the drinking line. Or you can mount it between the Hose Connector (4) and the Clamp (3) in order to block the water supply directly at the supply point. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 13 -...
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Page 14: Glued Connections
3.8 Glued connections LUBING recommends "Tangit" adhesive, article no. 4405, for glued connections. Many connection elements in the LUBING product range are designed as glued connections. Please observe the following manufacturer instructions in order to ensure secure connections. The pipe must be cut at a right angle and burred. The areas to be glued must be clean and dry. - Page 15 • Must be kept out of reach of children. • Keep away from ignition sources – no smoking. • Avoid contact with eyes. • If ingested, consult a doctor and show packaging or label. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 15 -...
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Page 16: Fitting The Drinking Line
3.9 Fitting the drinking line Overview on page 10, section 2 - 6 LUBING drinking lines comprise pre-assembled elements 3 metres in length, the Pressure Regulator and Breather Unit. Suspension units, ropes with adjusting and retaining panels, ceiling pulleys and hooks are used for suspending the drinking line. -
Page 17: Mounting The Hand Winches
Please observe the information on the rating plate! Please observe the enclosed assembly and operating instructions for Hand Winches. Important! Check before putting into operation! 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 17 -... -
Page 18: Mounting The Ceiling Winches
Caution! In order to prevent the traction rope from twisting, it must be unwound. Kinks and knots can arise when unwinding the traction rope. 12. Secure the traction rope to the Ceiling Winch. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 18 -... - Page 19 Link the suspension wire with the traction rope at the last ceiling pulley. Unwind the wire, taking care to avoid kinks. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 19 -...
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Page 20: Pressure Regulator
Pressure regulating units Overview on page 10, section 2 The floor watering system EasyLine for turkeys may only be operated using a Pressure Regulator Optima. The Pressure Regulator reduces the water pressure to the correct operating pressure at the drinking line (please refer to the height chart on page 36). -
Page 21: Breather Unit
16. Mount the Flush Breather unit at the end of the drinking line. Connect the hose to the Breather Unit. Please pay attention to the assembling and operating instruction (Item 0950) when you using the automatic flush system. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 21 -... - Page 22 Front Back The LUBING adjusting and holding sheet metal is mounted as indicated in the above diagram. The wire hanging from the ceiling is pulled approx. 50 cm through drill hole 1. Then the rope has to be guided through drill hole in the dropper clamp for the aluminium profile.
- Page 23 Should there be a slope in the stall (not higher than 1.5%), a suitable adjustment has to be made with the LUBING Slope Regulator item no. 4274-00 / 4275-00 / 4276-00. In case of using the Slope Regulator, please adhere to the Assembly and Operating Instructions.
- Page 24 1 kg. Electrical connection In order to prevent the birds from sitting on the LUBING floor watering system, the drinking lines are connected to an interior electric fence.
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Page 25: Operating Instructions
Please observe your turkey drinker and check how you can optimise your results further more at which adjustments and activities. LUBING suggests every nipple drinker operater to use the drinkers with the quality of drinking water. Definition of drinking water:... -
Page 26: Adjusting The Turkey Drinker
The diameter of this ring should be adjusted to the number of animals and it should stand on the litter. With the LUBING Brooder Guard, consisting of plastic (aricle no. 4510), the ring is easy to establish and to abolish. The elements are simply to flap and can be connected with the Connecting Hinges. - Page 27 16 Brooder Guards ording to a diameter of approx. 4 metres 2 Drinking Lines article no. 4085 according to eight or ten drinkers in the ring (depending on the positioning in the ring) 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 27 -...
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Page 28: Before Hutching
4.3.1 Cleaning the nipple drinking system of dirt and lime accumulation LUBING suggests EVC 12 for the application according to the following manufacturing information. This instruction for cleaning the nipple drinking systems are via Medicator. Should... - Page 29 5% of the acquired water quantity has to be filled into a tank. This water gets prepared with EVC 12 as parent solution, i. e. the total quantity of EVC12 gets agitated into the solution. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 29 -...
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Page 30: Cleaning The Nipple Drinking System Of Algaes And Accumulations Of Medicaments
A regular hygienic maintenance of the whole drinking system prevents infections and detractions of the nipples. LUBING recommends MeproAquades for the application at the following manufacturer information. Available in 1 litre bottles. The product MeproAquades is based on a combination of quarternary ammonium compounds. - Page 31 The water quantity can vary depending on the seasen. The inflow has to occur via Medicator, for that a decreasing of the concentration can take place the next days. Don´t administer vaccinations in connection with the desifection medium, so that you can´t impact the effect to the living vaccine. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 31 -...
- Page 32 S36/37/39: At work you hav to wear adequate protective clothing, protective gloves and protective googles / protective mask S45: In case of an accident or illness cusult a doctor immediately (show the label if possible) National intructions Water pollution class: 2 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 32 -...
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Page 33: Cleaning Of The Dosing System
The filter cartridge gets accessible by turning off the filter cover. The cartridge has to be taken out and flushed. The filter cartridge has to be dived from time to time. A contaminated filter cartridge causes a higher decrease of pressure. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 33 -... - Page 34 Any patent rights as well as existing laws and regulations are to be considered by the receiver of our products within own responsibility. 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 34 -...
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Page 35: Vaccinating Via Drinking Water
4.4 Vaccinating via drinking water We recommend the following order for vaccination via drinking system: 1. Lock the water supply to the LUBING turkey drinker EasyLine. 2. Let the drinking line drink up. 3. Lift the drinking line. 4. Start up the drinking system again with water and vaccines. -
Page 36: Hutching In
The height adjustement is ideal when the animals can stand upright and drink easily with a slight angled head and when they touch the edge of the cups slightly. 4.8 Between the circles At the end of each circle the LUBING turkey drinker EasyLine has to be well cleaned and flushed. 0940-1_M+B-PutentraenkeGB... -
Page 37: Height Table
4.9 Height table 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 37 -... -
Page 38: Timer For Magnetic Valve
1. Switcher in upper position 0: Program pre-elected as with the control or switching segment. 2. Switcher in lower position I: Power is always activated. At electrical power outage the magnetic valve is open! 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 38 -... -
Page 39: Attendance And Maintenance, Fault Clearance
(page 36). Accumulation staying The drinking lines are to low. Check the height adjustment at the edge of the cup according to the hight table (page 36). 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 39 -... -
Page 40: Modification Notes
5. Modification notes Page Modification 0940-1_M+B-PutentraenkeGB LUBING Floor Watering System - 40 -...
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