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CanyCom BP35 Operator's Manual

Off-road rubber track carrier
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Off-road Rubber Track Carrier
BP35
Operator's Manual
Read this manual completely before operating or maintaining this
machine. Failure to follow safety precautions could result in serious
injury or death. Keep this manual for future reference by you and by all
those who operate and maintain this machine.
Original Instructions
(in English)
3588 6155 000

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Summary of Contents for CanyCom BP35

  • Page 1 Off-road Rubber Track Carrier BP35 Operator's Manual Read this manual completely before operating or maintaining this machine. Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate and maintain this machine.
  • Page 3 Notice to Users and Maintenance Personnel Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain this machine. Make sure to read and understand this manual thoroughly before operating this product. Also make sure to read the separate operator's manual for the engine.
  • Page 4 • Store this manual in a safe, accessible place for easy reference. Notice to Owner • Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual.
  • Page 5 Warning Terms Used in This Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual. Warning Term Definition Indicates an imminently hazardous situation which...
  • Page 6 Warranty and After-Sales Service Warranty CHIKUSUI CANYCOM, INC. provides a warranty through your local CANYCOM dealer. A copy of this warranty is attached to the back of this manual. After-Sales Service Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine.
  • Page 7 Availability of Spare Parts The replacement or repair parts for this product shall remain available for seven years a er the production of this type of machine is discontinued.

  • Page 8: Table Of Contents

    Contents 　 安 注 全 意 に 事 関 1. Safety 項 す る Safety Labels ..............1 　 各 働 部 Safety Mechanisms ............2 き の 名 Safety Precautions ............3 称 と Training ................3 製 Preparation ............... 4 品 仕...
  • Page 9 　 安 注 全 意 に 事 関 Driving .................18 項 す る Starting ................18 　 各 Driving ................22 働 部 Stopping ................. 26 き の 名 Shifting ................28 称 と Parking ................29 製 Working ...............31 品...
  • Page 10 　 安 注 全 意 に 事 関 Drivetrain ..............49 項 す る Track ................49 　 各 Transmission Oil .............. 51 働 部 き の Drive Clutch and Parking Brake ........52 名 Side Clutch ..............55 称 と Bed ................56 製...
  • Page 11 　 安 注 全 意 に Warranty 事 関 項 す る Warranty Certificate is attached at the end of this manual. 　 各 働 部 * Have the warranty certificate signed and sealed a er you き の 名 have received and fully understood the instructions for 称...

  • Page 13: Safety

    • Replace these labels immediately if they have been removed, have 運 転 fallen off or become illegible. Use the part number, on the label or shown と in this manual, to order a replacement label from your CANYCOM 操 作 representative. 　...

  • Page 14: Safety Mechanisms

    製 品 Safety 概 要 1. 3588 6061 000 　 各 働 部 き の 名 称 と 製 品 仕 様 運 転 と 操 作 2. 3588 6055 000 　 保 お 守 手 ・ 入 れ 　 不...

  • Page 15: Safety Precautions

    製 品 Safety 概 要 Safety Precautions This section contains safety precautions to follow when operating and maintaining machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining 　...

  • Page 16: Preparation

    製 品 Safety 概 要 • Loss of control on a slope cannot be regained by the application of brake. Main reasons for the loss of control are: → insufficient grip of tracks. → excessive speed. 　 各 → misjudging of the ground conditions, especially inclination. 働...

  • Page 17: Operation

    製 品 Safety 概 要 Operation This machine is intended for carrying grains, produce, dirt and similar materials. Carrying other objects may damage machine. Avoid carrying liquid 　 各 働 部 concrete. That will damage machine. き の 名 称 The stability of machine is a ected by speed, rate of steering, terrain and load.
  • Page 18 製 品 Safety 概 要 • Always set handlebar to fit the operator's physique. Always hold handle grips with both hands to keep a posture when operating machine. • Drive at a safe speed, taking into account surface gradient, surface 　...
  • Page 19 製 品 Safety 概 要 Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Always follow proper procedures for driving on a slope as described in this manual. 　...
  • Page 20 製 品 Safety 概 要 • When going over the top of a slope, go slow; an obstacle, a sharp drop, or another vehicle or person could be on the other side of the crest. • Without a load, drive machine backwards up a slope (operator's handle 　...
  • Page 21 製 品 Safety 概 要 Dumping When dumping material from bed, take the following precautions. • Always follow the proper procedures for dumping as described in this 　 各 manual. 働 部 き の 名 称 • Perform dumping operation on a flat, level and stable surface. Do not と...

  • Page 22: Servicing

    製 品 Safety 概 要 • Gasoline is highly flammable and can be explosive. When parking machine indoors, make certain that the building is well ventilated and that machine is not close to any source of flame or spark, including appliances with pilot lights.

  • Page 23: Controls And Components

    製 品 Controls and Components 概 要 Name and Function of Controls 　 安 注 全 意 に 事 関 項 す Forward る 製 品 仕 様 運 転 と 操 作 　 保 お 守 手 ・ 入 れ...
  • Page 24 製 品 Controls and Components 概 要 　 安 注 全 1 Throttle Lever ���� Throttle Lever is used to control engine speed. 意 に 事 関 項 す る 2 Drive Clutch Lever �� Drive Clutch Lever is used to engage or disengage drive clutch.

  • Page 25: Specifications

    る 　 各 働 部 き の • Use this product properly after understanding its specifications 名 称 thoroughly. と BP35 Model and Type Three-way Scoop Slide Frame Folding Gate Bucket Machine Mass 運 転 Max. Payload kN (kgf) 3.43 (350) と...
  • Page 26 製 品 概 要 Specifications 　 安 注 全 意 に 事 関 BP35 項 す る Model and Type Three-way Scoop Slide Frame Folding Gate Bucket 　 各 働 部 Model HondaGX120 き の 名 Air-cooled 4-cycle OHC gasoline, single slanted Type 称...

  • Page 27: Contents Of The Tool Bag

    製 品 概 要 Specifications 　 安 注 全 意 に 事 関 BP35 項 す る Model and Type Three-way Scoop Side Frame Folding Gate Bucket 　 各 働 部 km/h き の 名 km/h 称 と km/h Forward...

  • Page 28: Operation

    製 品 Operation 概 要 Preparation 　 安 注 全 意 に 事 関 項 す Pre-startup Inspection る 　 各 Always perform an inspection before use. 働 部 Refer to "Maintenance Schedule" (page 36) for the inspection schedule and き...

  • Page 29: Adjusting Handlebar Angle

    製 品 Operation 概 要 　 安 注 全 Open fuel filler cap and fill fuel. 意 に Fuel Filler Cap 事 関 NOTE 項 す る • Recommended Fuel and Capacity: Unleaded Automotive 　 各 働 部 Gasoline, 2.0 liters き...

  • Page 30: Driving

    製 品 Operation 概 要 Driving 　 安 注 全 意 に 事 関 項 す Starting る 　 各 働 部 き の 名 称 • Always start and run engine in a well ventilated place. と 製 • Always make certain of the safety of your surroundings when 品...
  • Page 31 Using this machine under such conditions may result in 名 称 an accident or cause damage to machine. If you need to use this と machine above that altitude, contact your Canycom representative. 製 品 仕 様 Make sure drive clutch lever is in Stop [Stop] position.
  • Page 32 製 品 Operation 概 要 　 安 注 全 Open fuel valve lever. 意 に 事 関 項 す Fuel Valve Lever る 　 各 働 部 き の 名 称 と 3526M-0402-030US 製 品 M o v e c h o k e l e v e r t o [ C l o s e ] 仕...
  • Page 33 製 品 Operation 概 要 　 安 注 全 Pull starter handle rapidly to start 意 に 事 関 engine. 項 す Starter Handle る 　 各 働 部 き の 名 称 と 3588M-6155-0402-080E 製 Once engine starts, return throttle 品...

  • Page 34: Driving

    製 品 Operation 概 要 　 安 注 全 意 に Driving 事 関 項 す る 　 各 働 部 き の • Do not allow bystanders to come near machine when driving. 名 称 と • Set handlebar in a proper position for the operator. Setting them in 製...
  • Page 35 製 品 Operation 概 要 　 安 注 全 意 に 事 関 項 す る • Use an observer to help direct machine when the visibility is 　 各 poor, terrain is rugged or hilly, or maneuvering room is limited. 働...
  • Page 36 製 品 Operation 概 要 　 安 注 全 Make certain of the safety of your 意 に Stop 事 関 surroundings. 項 す る 　 各 Make sure drive clutch lever is in 働 部 [Stop] position. き の 名...
  • Page 37 製 品 Operation 概 要 　 安 注 全 Move throttle lever to [Fast] position 意 に 事 関 Throttle Lever to raise engine speed. 項 す る Slow 　 各 働 部 Fast き の 名 称 と 3588M-6155-0402-120E 製...

  • Page 38: Stopping

    製 品 Operation 概 要 　 安 注 全 Grasp side clutch lever on the left- 意 に 事 関 hand side to turn le . Left Turn (Forward) 項 す る 　 各 働 部 き の 名 称 と...
  • Page 39 製 品 Operation 概 要 　 安 注 全 Move throttle lever toward [Slow] 意 に 事 関 position to slow down. Throttle Lever 項 す る Slow 　 各 働 部 き の 名 称 と 3588M-6155-0402-160E 製 Release drive clutch lever so that it 品...

  • Page 40: Shifting

    製 品 Operation 概 要 　 安 注 全 意 に Shifting 事 関 項 す る 　 各 働 部 き の • Always stop machine to shift gears. 名 称 と • Always shift gears firmly. When transmission is not firmly shifted, it 製...

  • Page 41: Parking

    製 品 Operation 概 要 　 安 注 全 意 に Parking 事 関 項 す る 　 各 働 部 き の • Always park on a firm, level ground. Never park on a potentially 名 称 dangerous place. と...
  • Page 42 製 品 Operation 概 要 　 安 注 全 P u s h m a i n s w i t c h . I t 意 に Stop 事 関 a u t o m a t i c a l l y t u r n s t o 項...

  • Page 43: Working

    製 品 Operation 概 要 Working 　 安 注 全 意 に 事 関 項 す Dumping る 　 各 働 部 き の 名 称 • Always make certain of the safety of your surroundings when と dumping. 製 品...

  • Page 44: Using Slide Frame (Slide Frame Model)

    製 品 Operation 概 要 　 安 注 全 Grasp dump lock lever to unlock 意 に 事 関 Dump Lever bed. 項 す る Pull up dump lever to a desired position. Bed stays in that position 　 各 働...
  • Page 45 製 品 Operation 概 要 　 安 注 全 意 に 事 関 項 す る • Make sure slide frame is firmly locked in place after adjusting its 　 各 position. 働 部 き の 名 称 と Tilt down slide frame lock lever. 製...

  • Page 46: Using Side Gate (Three-Way Folding Gate Model)

    製 品 Operation 概 要 　 安 注 全 意 に Using Side Gate 事 関 項 す る (Three-way Folding Gate Model) 　 各 働 部 き の 名 称 と • Lock front gate in vertical position or remove front gate when using 製...
  • Page 47 製 品 Operation 概 要 　 安 注 全 Undo side gate locks to open side 意 に Side Gate Locks 事 関 gate. 項 す る 　 各 働 部 き の 名 称 3588M-0403-080E と 製 Move down side gate until it is near 品...

  • Page 48: Maintenance

    • Perform the pre-startup inspection (PSI) before each use, the monthly inspection once 仕 a month, and the yearly inspection once a year. 様 • Some maintenance procedures described below may require special knowledge 運 or tools and instruments. Contact your Canycom representative to perform such 転 procedures. と 操 作...

  • Page 49: Chassis

    　 各 働 部 き の • Some maintenance procedures described below may require special knowledge 名 称 or tools and instruments. Contact your CANYCOM representative to perform such と procedures. 製 品 Schedule 仕 Item Description Note 様...
  • Page 50 製 品 Maintenance 概 要 　 安 注 全 Schedule 意 に 事 関 Item Description Note 項 す る 　 各 Adjusting/ 働 部 Brake shall work properly. Inspecting: ○ ○ ○ き の Page 53 Brake 名 称 Parking brake shall be able to hold machine と...

  • Page 51: List Of Fluids And Lubricants

    製 品 Maintenance 概 要 　 安 注 全 Schedule 意 に 事 関 Item Description Note 項 す る Bed shall raise and lower smoothly. ○ ○ 　 各 働 部 Frames shall slide smoothly and can be き の...

  • Page 52: Lubrication Points

    製 品 Maintenance 概 要 　 安 注 全 Lubrication Points 意 に 事 関 項 す る 　 各 働 部 き の • Lubricate regularly. Insufficient lubrication may result in seizure or 名 称 rusting, affecting smooth operation of machine. と...

  • Page 53: List Of Consumables And Spares

    List of Consumables and Spares 　 安 注 全 意 に 事 関 項 す る 　 各 • When replacing a consumable or spare, always use the CANYCOM 働 部 き の genuine part. 名 称 と Item Part Schedule Qty. 製...

  • Page 54: Transmission Cover

    製 品 Maintenance 概 要 　 安 注 全 意 に Transmission Cover 事 関 項 す る U n d o t w o b o l t s t h a t h o l d transmission cover below. Remove 　...

  • Page 55: Engine

    製 品 Maintenance 概 要 Engine 　 安 注 全 意 に 事 関 項 す る 　 各 • Always stop engine before servicing. 働 部 き の 名 称 • Allow engine to cool off before servicing. Engine is very hot after と...
  • Page 56 製 品 Maintenance 概 要 　 安 注 全 NOTE 意 に 事 関 • Recommended Oil and Quantity: see "List of Fluids and Lubricants" 項 す (page 39) る 　 各 働 部 き の Inspecting 名 称 Park machine on a level ground. と...
  • Page 57 製 品 Maintenance 概 要 　 安 注 全 F o l l o w t h e i n s t r u c t i o n s i n 意 に 事 関 "Operator's Manual for the 項...

  • Page 58: Air Cleaner

    製 品 Maintenance 概 要 　 安 注 全 意 に Air Cleaner 事 関 項 す る 　 各 働 部 き の • Clean air cleaner element regularly. Dirty air cleaner element 名 称 reduces engine performance and life. と...

  • Page 59: Spark Plug

    製 品 Maintenance 概 要 　 安 注 全 意 に Spark Plug 事 関 項 す る 　 各 働 部 き の • When removing spark plug cap, do not pull cable; pull plug cap. 名 称 Pulling cable can damage the conductor or the joint of cable. と...

  • Page 60: Fuel Filter

    製 品 Maintenance 概 要 　 安 注 全 意 に Fuel Filter 事 関 項 す る 　 各 働 部 き の • Fuel is highly flammable. Keep fire and spark away when servicing 名 称 fuel filter. と...

  • Page 61: Drivetrain

    製 品 Maintenance 概 要 Drivetrain 　 安 注 全 意 に 事 関 項 す る 　 各 • Always stop engine before servicing. 働 部 き の 名 称 • Allow engine to cool off before servicing. Engine is very hot after と...
  • Page 62 製 品 Maintenance 概 要 　 安 注 全 Inspecting 意 に 事 関 Jack up machine so that track is 項 す る parallel to the ground. 　 各 Inspect the clearance between track 働 部 and center roller (clearance A) to き...

  • Page 63: Transmission Oil

    製 品 Maintenance 概 要 　 安 注 全 Lower machine. 意 に 事 関 項 す る 　 各 Transmission Oil 働 部 き の 名 称 と 製 • Dispose of waste fuel properly. 品 仕 様 NOTE 運...

  • Page 64: Drive Clutch And Parking Brake

    製 品 Maintenance 概 要 　 安 注 全 Install filler plug. 意 に 事 関 項 す る Install transmission cover. 　 各 働 部 き の 名 称 Drive Clutch and Parking Brake と 製 品 仕 様 •...
  • Page 65 製 品 Maintenance 概 要 　 安 注 全 Inspect that the amount of stretch 意 に Clutch Spring 事 関 on belt clutch spring is between 3.5 項 す and 4.5mm (hook-to-hook length る of the spring to be between 65.5 　...
  • Page 66 製 品 Maintenance 概 要 　 安 注 全 Adjusting 意 に Adjust Nut 事 関 Remove transmission cover. Lock Nut 項 す る Clutch Spring 　 各 Move drive clutch lever to [Stop] 働 部 position. き の 名 称...

  • Page 67: Side Clutch

    製 品 Maintenance 概 要 　 安 注 全 NOTE 意 に Lock Nut 事 関 • Brake wire can also be 項 す adjusted on the right column of る handlebar. 　 各 働 部 Adjust Nut き の Move drive clutch lever to [Stop] 名...

  • Page 68: Bed

    製 品 Maintenance 概 要 　 安 注 全 Lower bed. 意 に 事 関 項 す Adjust Nut る 　 各 働 部 き の 名 称 と 3588M-0507-080E 製 品 仕 様 Adjusting Slide Frame (Slide Frame Model) 運...

  • Page 69: After Use Care

    製 品 Maintenance 概 要 After Use Care 　 安 注 全 意 に 事 関 項 す る 　 各 • Do not wash engine, control panel, electrical parts, or tank caps with 働 部 き の air breather with running water; water may enter inside and cause 名...

  • Page 70: Storage

    製 品 Maintenance 概 要 Storage 　 安 注 全 意 に 事 関 項 す る 　 各 • Fire hazard; do not store machine where there is a possiblity of 働 部 き の ignition. 名 称 と 製...

  • Page 71: Troubleshooting

    Troubleshooting chart below. If the る malfunction or abnormal condition is not listed in the chart, or the suggested measure 　 各 does not solve the problem, consult with your CANYCOM representative. 働 部 き の...
  • Page 72 製 品 Troubleshooting 概 要 　 安 注 全 意 に Area Malfunction Possible Cause Corrective Measure Ref. 事 関 項 す Out of fuel. →Fill fuel. Page 16 る Engine is cold. →Warm up engine. 　 各 Choke lever is in [Close] →Move choke lever to Page 21 働...
  • Page 73 製 品 Troubleshooting 概 要 　 安 注 全 意 に Area Malfunction Possible Cause Corrective Measure Ref. 事 関 項 す → P l e a s e c o n t a c t る E x c e s s i v e o i l y o u r C A N Y C O M consumption 　...
  • Page 74 Page 18 move when clutch 称 above). in "Driving" to drive. If と lever is in the [Run] problem persists, please position. 製 contact your CANYCOM 品 representative. 仕 様 Improperly adjusted →Adjust drive belt Page 52 drive belt. 運...
  • Page 75 製 品 Troubleshooting 概 要 　 安 注 全 意 に Area Malfunction Possible Cause Corrective Measure Ref. 事 関 項 す Improperly adjusted →Adjust side clutch Page 55 る side clutch. 　 各 Other (other than the → P l e a s e c o n t a c t 働...

  • Page 76: Transporting

    製 品 Transporting 概 要 Hauling 　 安 注 全 意 に 事 関 項 す Loading and Unloading る 　 各 働 部 き の 名 称 • Park transporter (truck) on a level ground. Always use chocks to と...
  • Page 77 製 品 Transporting 概 要 　 安 注 全 意 に 事 関 項 す る 　 各 働 部 き の 名 Height 称 と 3588M-0701-010E 製 Park transporter on level ground. Secure wheels with chocks. 品 仕 様 Place loading ramps.
  • Page 79 NOISE LEVEL Model Engine Type Type Speed rpm BP35 Honda GX120 3000 rpm 101 dB (A) NOISE LEVEL evaluated based on factory standard. VIBRATION Vibration Engine Model Rated revolution Handlebar - Left Handlebar - Left BP35 3000 rpm 3.3 m/s 4.9 m/s...
  • Page 82 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396 Sales Headquarters (International) TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.

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